C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Hard Start and Fuel Pressure problems

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Old Jun 12, 2023 | 06:04 PM
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Default Hard Start and Fuel Pressure problems

A bit of background on the car (1995) - I've had it a few months and at first it ran rough. Mechanic said I had a leaking fuel injector, but I discovered the FPR was bad and replaced it which got it running ok. Later I removed all of the fuel injectors (they had been upgraded to Bosch 3s) cleaned them with a cleaning kit that sprays carb cleaner through them and they were spraying fine, replaced the O rings and reinstalled. It's been running fine for several weeks, but this weekend I took it on a long drive and went in the store and when I came back, it didn't want to start, started for a second and cut off. But then I was able to get it started. Same thing happened several times, engine was cranking but it didn't want to start.

Today I hooked up a fuel pressure gauge and made the following observations:

Upon turning the key to on, FP jumps to 50, then immediately drops to 0

When car is running, pressure steady around 50

When shutting off the car, pressure drops to 0 immediately

So I think this indicates a leak somewhere. Could it be the injectors again, or something else?

Last edited by ThinLizzy; Jun 12, 2023 at 06:10 PM.
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Old Jun 12, 2023 | 09:15 PM
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It could be the check valve in the fuel pump. Remove the cover on the gas tank. Turn on the key, then pinch off the return line. You will need a helper. If it loses pressure then its the fuel pump check valve.
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Old Jun 15, 2023 | 06:22 PM
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Originally Posted by KMS88Cal#16
It could be the check valve in the fuel pump. Remove the cover on the gas tank. Turn on the key, then pinch off the return line. You will need a helper. If it loses pressure then its the fuel pump check valve.
Thanks. Clamping the return line had no effect. I took out the fuel rail and put it over a piece of cardboard and prime the pump several times but didn't see a fuel injector leaking. FPR is new, I check the vac line anyway, no gas. Any other ideas of where it might be leaking?
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Old Jun 15, 2023 | 11:00 PM
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If it still lost pressure when you clamped the return line then I would change out the fuel pump.
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Old Jun 17, 2023 | 09:25 PM
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Well that was the right direction. Found a rubber hose running from fuel pump to metal line had a crack in it so I replaced it.

Pressure is holding but now I have a different problem - when running the fuel pressure stays at 80psi
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Old Jun 18, 2023 | 09:03 AM
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yeah i had the same peoblem, trew parts in it like crazy (3000$) and turns out fuel filter pump inside the tank and under the car, changed Them both and fuel pump at the same time and clean the tank and bang sovled everything.
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Old Jun 21, 2023 | 08:56 PM
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Thanks to everyone who chimed in. I found a restriction in the metal return line on the fuel sending unit. Fuel pressure is holding (the needle does very slowly drop over time) and maintains at 30psi which I think is a little bit below where it should be, but I'll see how it drives once it stops raining.
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