Are the Heads Leaking
I replaced intake gasket and installed new water pump and all hoses. Pressurized system to 17lbs for 16 minutes with no loss of pressure. Fired it up amd started burning coolant once it was getting to operation temp. Re-presuurized system to 18lbs and it dropped 2 lbs in several minutes. No leaks anywhere I see and oil looks normal.
Sound like the heads?? Can I get to all the lower head bolts by moving exhaust manifold off to the side as opposed to removing completely? Of the Heads are cracked what year c4s fit an 1985? Any performanc pickup available by bolting on?
Since you see no coolant leaks externally, and you know the coolant is going somewhere, it has to be internal or it's so slow that it's burning off / evaporating somewhere you can't find it. The internal leak is more likely, and since you mention replacing intake gasket that would be where I suspect. Did you use the correct torque and tightening sequence for the intake manifold bolts? Do you have a thin film of RTV or other sealant on the water jacket passages front and back of the intake manifold? What is your final torque on those bolts? etc....
again problem showed up only after I flushed the coolant system and motor warmed up. Car fired up and ran smooth, no smoke until it warmed up. I did see black coating inside water jackets of heads when intake was off. I'm thinking is was a bunch of fix a leak crap.










