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The neglected '90 C4 now starts easily but only runs about 2 or 3 seconds be before stalling. It has a new Racetronix fuel pump (with a clean tank), regulator diaphragm, filter, and Bosch injectors. Ignition has a new HEI module, cap, rotor, wires and plugs. The pump seems to be making good pressure, but to make sure it's constant I tested with battery 12v right to the fuse to ensue it's not shutting down. After it stalls (with normal wiring) there is almost no residual pressure in the fuel rail. Once I get a SAE connection to the fuel rail I'll check the pressure with a test set I have. The diagnostics don't show any ALDL ECU codes. Learning about ECU module testing now, but looking for other ideas. The car has been off the road since 2017, apparently it had the same problem back then.
What are you using to look at error codes and/or running data?
Is the engine all stock configuration?
Bosch 22 lb. injectors. Using the in dash ALDL for codes, only shows the '12' placeholder with no stored codes. Going by the service manual on this. Engine is all stock (for now) minus the air pump and EGR.
Well, you're on the right track with your intent to get a fuel pressure gauge. Re-establishing the basics is where I would start as well...
Fuel pressure
TPS voltage and IAC Reset https://www.thirdgen.org/tpimod2/ (1990 TPS sensors aren't adjustable, but you can check the voltage)
Base timing (if you can get the car to run long enough).... though you might try disconnecting the EST connector and seeing if the car runs... might be a clue on what's wrong.
Could be a host of possibilities, but eliminating the basics is always the best place to start.
Does the car just shut off like a light switch? Or does it kinda stumble before it shuts off?
Well, you're on the right track with your intent to get a fuel pressure gauge. Re-establishing the basics is where I would start as well...
Fuel pressure
TPS voltage and IAC Reset https://www.thirdgen.org/tpimod2/ (1990 TPS sensors aren't adjustable, but you can check the voltage)
Base timing (if you can get the car to run long enough).... though you might try disconnecting the EST connector and seeing if the car runs... might be a clue on what's wrong.
Could be a host of possibilities, but eliminating the basics is always the best place to start.
Does the car just shut off like a light switch? Or does it kinda stumble before it shuts off?
OK, fuel pressure key-on is 45 psi. During cranking and running its a steady 40 psi. Never drops lower until after its shut off.
The engine doesn't suddenly shut off, more like a quick ramp-down to off. On some starts it stumbles, regains power for a second then shuts down.
Key-on the TPS reference voltage at the connector is 5.4 volts.
Well, you're on the right track with your intent to get a fuel pressure gauge. Re-establishing the basics is where I would start as well...
Base timing (if you can get the car to run long enough).... though you might try disconnecting the EST connector and seeing if the car runs... might be a clue on what's wrong....
OK, fuel pressure key-on is 45 psi. During cranking and running its a steady 40 psi. Never drops lower until after its shut off.
The engine doesn't suddenly shut off, more like a quick ramp-down to off. On some starts it stumbles, regains power for a second then shuts down.
Key-on the TPS reference voltage at the connector is 5.4 volts.
From what you're describing it sounds more like fuel related than spark related.
Hmmm.... this is where it helps to have the ability to look at running data. Do you have a bad coolant sensor? MAP sensor? etc... you can get faulty sensors w/o throwing a code unfortunately.
What happens if you open the throttle blades a little bit... maybe a few revolutions on the adjustment screw. Bypass the need for the IAC altogether... does it stay running?
Hmmm.... this is where it helps to have the ability to look at running data. Do you have a bad coolant sensor? MAP sensor? etc... you can get faulty sensors w/o throwing a code unfortunately.
it does sound like the injectors are shutting down.
A bad sensor is more likely to put it in a reduced power limp-home mode rather than shutting the engine down immediately. Oil pressure on the dash reads 40 psi during the brief start, well above the 4 psi shut off threshold.
What happens if you open the throttle blades a little bit... maybe a few revolutions on the adjustment screw. Bypass the need for the IAC altogether... does it stay running?
No change. Any amount of throttle is the same effect. A noid light on a injector connection shows it getting a signal even while the RPM's are dropping off / loosing power.
it does sound like the injectors are shutting down.
A bad sensor is more likely to put it in a reduced power limp-home mode rather than shutting the engine down immediately.
Not necessarily... For example, a bad MAP sensor that's reading high, but still within the normal voltage output range can fool the ECM into delivering A LOT more fuel than it normally would.
It's been sitting for ~7 years now... have you checked all your vacuum lines and stuff like that?
Another possibility is to ohm out the injectors. Are there any that are out of family on the resistance measurement from the rest?
Not necessarily... For example, a bad MAP sensor that's reading high, but still within the normal voltage output range can fool the ECM into delivering A LOT more fuel than it normally would.
It's been sitting for ~7 years now... have you checked all your vacuum lines and stuff like that?
Another possibility is to ohm out the injectors. Are there any that are out of family on the resistance measurement from the rest?
Thanks for all the follow ups. All the injectors are new and each measures 15 ohms. There is no evidence off excess fuel being injected, no gas smell, soaked plugs or gas in the oil. All the vacuum lines have been replaced with new rubber hoses.
It's an investment, but with these old cars now, being able to see what's actually happening can possibly save money in the long run because it makes it a lot easier and more likely that folks on this message board can diagnose the problem w/o having to randomly throw parts at the car.
You can post datalogs on this site for other people to download and replay, looking at sensor outputs, trouble codes, and other information.... takes a lot of the mystery out of trying to diagnose EFI problems.
It's an investment, but with these old cars now, being able to see what's actually happening can possibly save money in the long run because it makes it a lot easier and more likely that folks on this message board can diagnose the problem w/o having to randomly throw parts at the car.
You can post datalogs on this site for other people to download and replay, looking at sensor outputs, trouble codes, and other information.... takes a lot of the mystery out of trying to diagnose EFI problems.
I'll look into it. I've been using FORScan for years on my Ford products.
You said that you have oil pressure above the required 4 that should keep the fuel pump running. Have you checked voltage at the pump after the initial 2 seconds?
From what you describe it sounds to me like the oil pump pressure signal is not making it to or perhaps, from the ecm. There is also a fuel pump relay in the mix. On my 86 the relay is on the fire wall near the brake booster. Good thing is, you can swap the fuel pump relay with maybe the fan relay or one of the relays near the battery. Mine has an overdrive relay which is exactly the same as the fuel pump relay but you don't have that on the 89.
I hope this helps.
You said that you have oil pressure above the required 4 that should keep the fuel pump running. Have you checked voltage at the pump after the initial 2 seconds?
From what you describe it sounds to me like the oil pump pressure signal is not making it to or perhaps, from the ecm. There is also a fuel pump relay in the mix. On my 86 the relay is on the fire wall near the brake booster. Good thing is, you can swap the fuel pump relay with maybe the fan relay or one of the relays near the battery. Mine has an overdrive relay which is exactly the same as the fuel pump relay but you don't have that on the 89.
I hope this helps.
The final piece of the puzzle was the MAP sensor, it bench tested as having no output signal change. The new part solved the problem, starts and runs 100%. Thanks for all the opinions.