Advice on swapping flywheels.
So I discovered that it is the flywheel.
Not really sure what else to do at this point. I'm at a loss.
yes I bought the entire conversion kit that came with the new throw out bearing setup, flywheel, pressure plate, and clutch.
They said the flywheel was balanced to LT1 spec and the pressure plate to zero and that I didn't need to do anything but install. It appears that was incorrect.
So yeah I removed the DMF and swapped in the billet steel SMF.
I didn't put any weights on it and wasn't aware that was a thing I needed to do. My gosh their instructions were terrible, btw. Man if you know what to do to fix this, I'm all ears. This emoji sums up what I'm feeling at this point lol

About 25 years ago, I got a new drive shaft for a Mustang that caused some vibrations, and so i "redneck" balanced it myself. Got the car on the lift, and took it up to 5th gear at speed and observed the vibration, placed some test weights on the front end of the drive shaft, rotated weights to achieve the smoothest condition, repeated on the rear, and JB welded the weights on. Worked great, but i can not recommend anything so irresponsible. If someone had an old smog dyno perhaps where you can take it up to speed and try some things.
Forgive me if I have asked already or can't recall the story, with all of the recent threads on the topic, when did it start having a bad vibration? After some sort of maintenance? Was the engine ever rebuilt in a high performance manner meaning possibly zero balanced? Not sure how the engine can loose balance, perhaps the front balancer, if the rubber bonding is going out like it's happening with the old DMF's.
Let us know if you figure out what the vibration is, we're all just guessing here.
About 25 years ago, I got a new drive shaft for a Mustang that caused some vibrations, and so i "redneck" balanced it myself. Got the car on the lift, and took it up to 5th gear at speed and observed the vibration, placed some test weights on the front end of the drive shaft, rotated weights to achieve the smoothest condition, repeated on the rear, and JB welded the weights on. Worked great, but i can not recommend anything so irresponsible. If someone had an old smog dyno perhaps where you can take it up to speed and try some things.
Forgive me if I have asked already or can't recall the story, with all of the recent threads on the topic, when did it start having a bad vibration? After some sort of maintenance? Was the engine ever rebuilt in a high performance manner meaning possibly zero balanced? Not sure how the engine can loose balance, perhaps the front balancer, if the rubber bonding is going out like it's happening with the old DMF's.
Let us know if you figure out what the vibration is, we're all just guessing here.
It's had this issue since I bought it. This is the one they recommended. https://ramclutches.com/product/90-0810S/
As far as I can tell, it's got a hot cam, but I'm not sure about anything else. I wish there was an easy way to find out!
So if it was internally balanced with a different drive shaft would that mean I would need a zero balanced flywheel instead? I kinda wish I had one so I could try it.
I inspected the dampener visually and marked it and it seemed ok. I got a SD anyway and going to install it in there in case I missed anything.
The guessing has been driving me nuts haha. Not only that, my most recent guess cost me $1500 and it made it worse 😭 😂 I guess I have to laugh about it though. It was a learning experience. There are no Corvette mechanics in my area that could take a look at it either, unfortunately. The nearest is in Austin and their labor rate is $200/hr which I think is a bit steep.
I'm a mechanic, but I haven't really worked on externally balanced engines like this and haven't ever owned a standard transmission car either. Everything I've done is auto.
I will keep posting with findings. Just trying to figure out how to approach it now that I've made thisnmajor change. I kinda wish I could return the clutch kit, but I doubt they'd take it back.
Last edited by Asterios Anagnostou; Jun 26, 2025 at 07:45 PM.
I'm used to regular old small blocks, lol. I believe even my L31 in my sierra is internally balanced. That thing is smooth as butter.
I was curious though. Apart from taking the pan off, is there any way to verify that?
Like right now, I'm in the process of putting an ATI dampener on there. Once I have the hub off, do you think I'd be able to tell if it was an aftermarket crank?
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If this engine has ever had a different/aftermarket crank installed, it's also possible that it was changed to a fully-internal balance. If that's the case, then you would need to remove any detachable counterweight from the flywheel. This was how my 396 LT4 was setup, despite the much longer stroke. It often depends on the piston/pin/rod weights (mine had custom and lightweight JE pistons). So my car needed a neutral-balanced flywheel. I don't know any good way for you to determine if that's the case on your engine, short of removing any bolt-on weights from the flywheel and then testing it.
If this engine has ever had a different/aftermarket crank installed, it's also possible that it was changed to a fully-internal balance. If that's the case, then you would need to remove any detachable counterweight from the flywheel. This was how my 396 LT4 was setup, despite the much longer stroke. It often depends on the piston/pin/rod weights (mine had custom and lightweight JE pistons). So my car needed a neutral-balanced flywheel. I don't know any good way for you to determine if that's the case on your engine, short of removing any bolt-on weights from the flywheel and then testing it.
I spoke with zf doc about this and he's pretty certain it's not an internally balanced crank. The flywheel I got was externally balanced to LT1 spec by RAM and the unbalance is only really felt at 3k and above, before the clutch work, only at 3k. Zfdoc told me my fillings would be popping out at all rpms ranges if the crank was internally balanced with an attached mismatched flywheel, lol. Seems to make sense.
The new flywheel did not come with any way to modify it with any weights unfortunately.
As an update though, I started digging into my harmonic dampener to swap in an ATI and discovered that one of the dampener bolts was loose. Once I get everything back together, I'll let you guys know how it runs. That likely was contributing to the vibration. The other possibility was that it vibrated loose BECAUSE of the vibration 😂

I'm kinda bummed though because I really would've liked to swap in a Petris setup at this point, but I don't have the extra cash for that. I'm just getting a Murray water pump from O'Reilly's and praying the opti is ok. Gonna do an inspection on it tonight, time permitting. If you guys have any advice on what to look at apart from regular distributor stuff, please let me know!
I appreciate y'all.
Last edited by Asterios Anagnostou; Jun 26, 2025 at 07:48 PM.
In the sad case that your imbalance still exists after the new harmonic is installed, maybe take a look at your spark plugs🤔 a slightly weak cylinder, caused by a variety of things, can give the effect of an unbalanced engine. If it's slight enough that the ecm isn't catching it, it could present further up in the revs as cyl pressure rises, but not as much at idle. A partially wiped exhaust lobe on a cam can do this. if this is the case, the plugs will lead you to the cyl in trouble. Same goes for out of spec fuel injectors. Ohm them out, at operating temp preferably. If it does turn out to still be a balance issue, try to minimize driving it much, or keep the revs low. Severe imbalance is very hard on main bearings. Good Luck with it 🍻
In terms of the opti, what should I look for when opening it up? What are carbon tracks and how can you fix them? Sorry for the ignorance, but this setup is kinda new to me. Is the carbon something you can just clean up with some fine scotchbrite?
Last edited by Asterios Anagnostou; Jun 26, 2025 at 07:50 PM.
I've been up in the air about what to do. I still haven't been able to really FULLY inspect the opti, but I can say that so far I did rotate the shaft in the rear of it and it was smooth as butter. Makes me think at the least, the bearings are good. And it was firing, the sensor must be good too. Only thing left is to check inside and see how the contacts have been holding up.
I'll take that advice and look up the carbon tracks. Is that reparable or is it better to just go with a new cap and rotor? If the latter, what brand cap and rotor is reliable that you guys trust ? Based on all the stuff I've read on the opti, I'm afraid that I even touched it, let alone changing anything on it HAHA!
But it is what it is. I'm already into this far enough that I just need to SEND IT! I'm also looking to change all the seals on the timing cover. I admit however that I have my reservations on that as well. The little one for the pump shaft is a little worrisome. At this moment, nothing is really leaking except the packing around the crankshaft position sensor, which is easy enough to change. I managed to find the o-ring at a dealership, AC Delco 219-194.
So, even as I write this I'm thinking what I'm going to do is get a set of O'Reilly brand spark plug wires, the Murray (O'reilly again) water pump, the felpro seal kit, a cap and rotor (whichever y'all suggest) and go to town.
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