How NOT to do a single-mass conversion
Here is the setup, from his e-mail to me:
I used the following parts:
GM lightweight nodular flywheel - part # 14088646
GM pilot bearing (roller) - part # 14061685
GM stud-clutch - part # 10054279
Auto Zone replacement pressure plate and throw out bearing for 92-96 LT 1 (note-this is the same manufacturer as used by GM) - Lifetime warranty and cheaper than GM.
The pressure plate throwout bearing and clutch disc come as a unit so you have to kindly talk the sales person to swap out the stock clutch disc (solid disc, no dampening springs, used for dual mass flywheels) for a camaro clutch disc with dampening springs so it will work with the single mass flywheel.
You must make sure you order the GM clutch stud as listed above in order to have the proper clutch arm throw to engange and disengage the throw out bearing correctly.
This setup has been in my car for over a year and I have not had any problems. This also included many auto crosses and track time. The only difference you will find is that the ZF trans will be noisier as the dual mass flywheel will dampen the trans noise.
END
I passed this info along to a friend, who dropped about $500 on parts for this exact setup. We went to assemble it last weekend, only to find that the friction disc springs interfere with the flywheel bolts enough that there's about .75" between the flwheel and the friction disc. I see no way this can possibly work. I've tried e-mailing him to see if there's anything that might need to be machined, or any other problems, but there has been no response. (surprise...)
Luckily Jeff Kopp is cool enough to take these parts back, but we're out shipping and two weeks of wasted time. I might not have 40000 posts, but that's because I only reply when I know the answer to a question and nobody else does. I got both of my vettes off this site before I even joined, it's a great resource that I still check daily, but some of the BS that gets spread around by people who think they're experts is kind of annoying.
I just had to share this info so nobody else falls into the same trap we did, be skeptical of what anyone online tells you.... I saw no reason to doubt the info in the e-mail above, and I still can't believe he gave me such bogus info.
I believe too many people discount or take the SM flywheel/clutch issue lightly, the geometry involved is fairly complex, when you combine that with the various part numbers available throughout the different model years it can become overwhelming.
Before doing my SM conversion I read everything I could, then called ZR51 Performance who referred me to Carolina Clutch, they provided the complete package, I didn’t have any problems, it cost me a little more but the clutch R&R on a C4 is a real PITA and I didn't want to do it twice.
Good luck on getting it back together....
[Modified by superlund, 1:36 PM 2/16/2003]
Even following manufacturers repair manuals, things don't always go correctly.
Jeff Kopp is #1 when it comes to customer service.
:)
RACE ON!!!
-Rick :leaving:















