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Is there any real advantage gained going from 3/8" to 7/16" studs?
If you're not running high lift or aggressive ramp rate cams, the 3/8" is fine.
Are the stainless flavor of roller rockers any better, strength wise, than the aluminum ones such as what comes with the Hot Cam kit?
Aluminum used to be the hot ticket, but mainly because of weight. Steel rockers are stiffer than the aluminum rockers, thereby resulting in less valvetrain deflection between cam and valve (like comparing hydraulic with solid lifters). However, recently the manufacturers have started using FEA (Finite Element Analysis) to design their rocker arms in an attempt to maintain or increase strength while reducing weight (for those unfamiliar, FEA is a modeling and analysis technique that allows engineers to identify high and low stress areas so they can remove mass from low stress areas and add it where it's needed). The Comp Cams Pro Magnum steel rocker arm is stonger, stiffer, and lighter than most aluminum rocker arms out there, and it costs roughly the same as the others (and I believe they're actually less expensive than the Crane Gold Race rockers that come in the HotCam kit)
Basically, what CorvetteZ51Racer said is that on the ragged edge, SS may do a better job.
For your purpose either one will be sufficient. Don't worry.
Yeah, pretty much, but my point was also that a lot of the, IMO, better steel rockers are competitive in price as well. In other words, there isn't a benefit of going to aluminum rockers anymore, and steel costs less.
...there isn't a benefit of going to aluminum rockers anymore, and steel costs less.
Are there any SS rockers that are self aligning? If you switch a self aligning LT1 rockers to the older guided rockers you'll need new pushrods, guideplates and studs, that going to run ~$150 extra.
In my opinion, the SS rockers may be less prone to fatigue. *I* think they may be better suited to the rigors of daily driving. I doubt that the actual strength is an issue, except in all out applications. I wouldn't trade perfectly good rockers for another material, unless I had problems.
Rocker studs are pretty much the same deal. 3/8ths will work fine in 90% of the applications. However, if you are buying studs and roller rockers, there is no reason to not use 7/16ths. The parts cost the same, the heads are the same, and the only fittment issue is between the studs and the rockers. If you are buying new heads, have the manufacturer/supplier, use the bigger studs. The up grade cost should be nil. Rocker costs are the same. Good luck, and...