When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
2) not a DYI project... unless you have tools and have done it, and judging from your comment, you have not, so no. Don't do it.
3) I would not go to 4.10s for a daily driver... maybe 3.73's, but not 4.10's. I remember driving my brother's 67 BB with 4.10s... DAMN... 3000 rpm at 60 mph. Sure was fast, but gee... tiring.
If you have a 6spd you will notice harldy any loss in the mileage you get out of them.. unless of course you hotrod around a little more, which you will cause the gears make it a lot more fun to drive.. My car with 4.10's and 6spd runs at about 1800 rpm @ 70mph. Not bad at all
as for doing it your self-- i pulled the rear on my car my self and then brought the d44 to a shop to have my gears installed.. about 250 for them to set them up and I haven't had any problems since
:bs I lost 2mpg on the highway. Last year I drove 1,800 miles roundtrip to Corvettes at Carlisle and averaged 25mpg with the air on at 80mph. The only way the gears kill mileage on a 6spd car is if you spend too much time enjoying the kick they give. In 6th, the engine will spin ~250rpm higher. At 70mph, that's barely 2000rpm vs ~1700 with the stock 3.45s
I would NOT attempt to set the gears up if you've never done it before. If you do the setup wrong, the gears will be noisy and may wear quickly.
4.10s work fine in a daily driver. Just shift to 5th or 6th sooner.
4.10's and a 355rwhp engine, and I'm still getting 25 mpg on the highway. Get the gears, you won't believe the improvement. They actually make 6th gear usable.
Go for it. It has been said before, and I have to agree, that 4.11 should have come stock with a six speed. The MPG difference is not enough to worry about, and the performance gains are supposed to be great. The rear must be set up professionally, but you can pull it out yourself. There is a tech tip that covers Dana 36 to Dana 44 conversion with all the details you need on pulling out your Dana 44. Just watch that leaf spring. :D
Thanks for all the input. Me and my dad have replaced clutches and pretty much everything else in cars except gear work. And I think I might would rather have a shop do gear work instead of me doing it myself and having something go wrong and being SOL. I'll have to keep checking around before I undertake this but thanks for all the help.
...rather have a shop do gear work instead of me doing it myself and having something go wrong and being SOL....
Me too, so I dropped my diff and took it to a good shop. I supplied the gear and install kit, he did installed the gearset, $200 cash. I bought a Viper 4.10 gear/install kit for $300, but now I'd just get a Tom's Differential 4.11 gears for $200.
I went with the 3.92 gears because I would have run out of gear at the end of the 1/4 mile and have to shift to 5th. the 3.92 are good to about 125 mph and 6400 mph in 4th gear. I got mine from Randy's Ring and Pinion. Those guys are very helpful and the gears are dana gears even though they are marketed under another name. I would recommend that the diff. be professionally set up because if it is not set up with the proper clearances and positioning of the ring gear on the pinion (in the middle of both) you will experience more noise and premature wear. The gas milage on my LT4 went from 29 - 17 to 26 - 19, so you will lose on the highway but should pick it up in city driving because of the ability to shift to 5th and 6th sooner.