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DIY block clearancing for stroker cranks pics

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Old Jan 22, 2004 | 11:56 PM
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Default DIY block clearancing for stroker cranks pics

Well, it was my intention to post this so it would go into the archives but I guess that will be for another server. I tried looking for pics so I could do it myself but no luck. So if you are curious or not sure as to what needs to be done to run a stroker crank, I thought I would shoot some pics of my experience. I wanted to save a couple bux and learn how to do it also. I think this job goes for around $80.00 if you take it to a machine shop. Ballpark.
First, get a CARBIDE BIT (around $15.00 bux)

Above there, it is mounted in an extension. I dipped it very occasionally in auto transmission fluid while cutting.
Here are some pics of the block



Know that the carbide cutter on a die grinder will cut thru the iron like a hot knife thru butter. Mock up the stroker crank on clean, lubed bearings and a rod/cap/bolts with it's clean lubed bearing on the crank. Carefully rotate and see where the bolts will hit. I did not have a piston mounted on the rod. Have a steady hand and go easy. The water jacket is right behind where you are cutting. If you do get into the water jacket, I guess you could get it welded back up before you get to the line boring. Avoid getting the shavings onto the mains journals' while rotating it. Keep 'em clean!
Just clearance out enough material to let the bolt go by(yellow). No more. I also ground the cylinder web/sleeve(blue) just a hair for additional clearance.
Anyone feel free to add to this thread about clearancing. It was my first time doing it and didn't know much about it before hand.





[Modified by 89 Paul in Cal, 9:10 PM 1/22/2004]
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Old Jan 23, 2004 | 12:56 AM
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Default Re: DIY block clearancing for stroker cranks pics (89 Paul in Cal)

Looks like mine. :)

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Old Jan 23, 2004 | 01:12 AM
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Default Re: DIY block clearancing for stroker cranks pics (89 Paul in Cal)



:thumbs: Good pics...informative too! Nicely done.

:chevy
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Old Jan 23, 2004 | 04:15 AM
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Default Re: DIY block clearancing for stroker cranks pics (Curveit)

very good if you dont mind i will add a couple of thoughts if you do not mind you really should have at least 1 piston on the rod for the center to keep you alligned while checking the best route should be each rod into each whole it will be assmembeled in so there is no iregularities between casting on the rods to bite you in the azz later
and last but not least have a set of main bearings in and the crank installed and torque down to specs this will keep out your shavings and give you a true base to start from :cheers:
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Old Jan 23, 2004 | 09:16 PM
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Default Re: DIY block clearancing for stroker cranks pics (89 Paul in Cal)

Where can I buy carbide bits? I have been looking locally without success. Also, which stroker ,383 or 406? Thanks


[Modified by dwestsr, 2:18 AM 1/24/2004]
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Old Jan 24, 2004 | 12:56 AM
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Default Re: DIY block clearancing for stroker cranks pics (dwestsr)

Had to do the same to mine! Didn't take as much as you did though.








Plus clearance on the oil pan plate:


(notice the washers)



[Modified by GlockLT4, 12:01 AM 1/24/2004]
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