DIY block clearancing for stroker cranks pics
First, get a CARBIDE BIT (around $15.00 bux)
Above there, it is mounted in an extension. I dipped it very occasionally in auto transmission fluid while cutting.
Here are some pics of the block
Know that the carbide cutter on a die grinder will cut thru the iron like a hot knife thru butter. Mock up the stroker crank on clean, lubed bearings and a rod/cap/bolts with it's clean lubed bearing on the crank. Carefully rotate and see where the bolts will hit. I did not have a piston mounted on the rod. Have a steady hand and go easy. The water jacket is right behind where you are cutting. If you do get into the water jacket, I guess you could get it welded back up before you get to the line boring. Avoid getting the shavings onto the mains journals' while rotating it. Keep 'em clean!
Just clearance out enough material to let the bolt go by(yellow). No more. I also ground the cylinder web/sleeve(blue) just a hair for additional clearance.
Anyone feel free to add to this thread about clearancing. It was my first time doing it and didn't know much about it before hand.
[Modified by 89 Paul in Cal, 9:10 PM 1/22/2004]


and last but not least have a set of main bearings in and the crank installed and torque down to specs this will keep out your shavings and give you a true base to start from :cheers:
[Modified by dwestsr, 2:18 AM 1/24/2004]





Plus clearance on the oil pan plate:

(notice the washers)
[Modified by GlockLT4, 12:01 AM 1/24/2004]














