C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Valve Cover bolts (LT1)

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Old Jan 26, 2004 | 10:02 PM
  #1  
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Default Valve Cover bolts (LT1) UPDATED

So I have oil comming out of the drivers side, furthest back valve cover bolt. I decide to back it out and see what is going on. When I do I hear a breaking sound and the bolt just spins. Needless to say, the bolt broke at the threads in the head. Am I totaly screwed? Where do I get another bolt, the rubber bushing ( my problem, it was all cracked), and any ideas on getting the rest of the bolt out without pulling the head off? :mad


UPDATE

Well I decided to just take the car to a mechanic. I found a guy not more than 5 miles away that has a Corvette shop that has been around since 1974. Seemed like a great guy. Anyway, the broken bolt was the least of my problems. After all is done, here is my list:

Broken Valve cover bolt
Main intake seal leaking oil in back of motor
rear brakes
Front shocks leaking
VSS sensor leaking tranny fluid
serpintine (sp?) belt is way beyond cracking
since intake will be off replacing both valve cover gaskets and checking bolts
Replacing misc hoses and checking vacume lines.

I spoke with him this afternoon and the bolt was out-- If everything goes well, I should have her back Thursday.
:cheers:


[Modified by C4Cvette, 6:59 PM 1/27/2004]
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Old Jan 26, 2004 | 10:35 PM
  #2  
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Default Re: Valve Cover bolts (C4Cvette)

You don't have to pull the head. The valve cover bolts are actually very short. They are less than an inch long. From there they screw into threaded tubes that THEN screw into the head. I'd probably see if you could yank the cover valve cover and check out things to see if it snapped at the tube, or the heads. I say the tube since those bolts aren't supposed to be that tight. I think it would be a bear to try to repair threads with it on the head.

Where would you get a new bolt and rubber seal? From a local GM dealer. I don't know the part number... let me go check it out.
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Old Jan 26, 2004 | 10:39 PM
  #3  
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Default Re: Valve Cover bolts (C4Cvette)

If you could find a part number, that would be great. I did check and it did break at the head. I looked and found my easyout set and bits. The more I think about it, I think it also can be fixed without pulling the head. Once the valve cover is off, it is pretty accessable. If I cant get it out with the extractor set, It shouldnt be bad to drill it and tap it.
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Old Jan 26, 2004 | 11:11 PM
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Default Re: Valve Cover bolts (C4Cvette)

I would drill it out oversized and install a threaded insert. I think eazy-outs are hard to use on bolts that small. When a bolt snaps coming out of aluminum, it usually means the threads are galled and it will be very hard to thread out on it's own. Make sure to catch all of your drill shavings if you keep the head on.
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Old Jan 26, 2004 | 11:58 PM
  #5  
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Default Re: Valve Cover bolts (C4Cvette)

Okay, I went and looked through my microfiche CD. P/N for the bolt is 10108675 and is $0.84 cents at GM Part direct for 10 of 'em. That sounds almost too cheap. The stud is p/n 10108674 and is $2.81 for 1. And... for some reason they don't list that seal in the part diagram. That's odd; I hope they don't expect you to buy new valve covers. I know they pop out, I've done it before... :confused:

-EDIT-

Good News! I found it on another diagram, the grommet... not seal :lol: is p/n 10108626 and cost $2.19 from GMPD. I knew it had to be in there. It would be stupid not to sell that separately... good luck! :thumbs:


[Modified by WickedC4, 11:29 PM 1/26/2004]
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Old Jan 27, 2004 | 11:52 AM
  #6  
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Default Re: Valve Cover bolts (WickedC4)

:cool: Might be the cheapest fix you'll find...
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Old Jan 27, 2004 | 11:56 AM
  #7  
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Default Re: Valve Cover bolts (vinnies87)

Good luck that sound like a bitch to me.... :seeya
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Old Jan 27, 2004 | 11:57 AM
  #8  
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Default Re: Valve Cover bolts (WickedC4)

Okay, I went and looked through my microfiche CD. P/N for the bolt is 10108675 and is $0.84 cents at GM Part direct for 10 of 'em. That sounds almost too cheap. The stud is p/n 10108674 and is $2.81 for 1. And... for some reason they don't list that seal in the part diagram. That's odd; I hope they don't expect you to buy new valve covers. I know they pop out, I've done it before... :confused:

-EDIT-

Good News! I found it on another diagram, the grommet... not seal :lol: is p/n 10108626 and cost $2.19 from GMPD. I knew it had to be in there. It would be stupid not to sell that separately... good luck! :thumbs:


[Modified by WickedC4, 11:29 PM 1/26/2004]
where did you get the oarts CD??????
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Old Jan 27, 2004 | 12:21 PM
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Default Re: Valve Cover bolts (vetteman9368)

funny you ask this quesiton.. I did the EXACT same thing not more than two weeks ago... it was a quick easy fix..

Mine broke at the threads to the head (like yours) which is also the smallest part of the stud.. (tube) anyways, I used a tiny drill and drilled a small pilot hole in the center of the bolt (after removing the adjacent rocker arms of course) then went to a slightly bigger bit and drilled the hole out the size it needed to get my eazy-out extractor in.. and used my easy out with my cordless screwdriver.. readjusted the valves/rockers and went on my merry way.. BTW: I got the rubber o-ring (grommits) from the dealer.. they were very cheap.. same with the tube (valve cover bolt stem).
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