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Delrin for sway bars?

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Old Feb 16, 2004 | 06:58 PM
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Default Delrin for sway bars?

Thinking again of making Delrin sway bar bushings and links. Anyone done this? Are they commercially available?


Anyone made a combination on the frame bushing, with delrin as the bearing in the rubber isolator? Or just solid delrin?
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Old Feb 16, 2004 | 07:27 PM
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Default Re: Delrin for sway bars? (gene284)

For the sway bar mounts that's a great idea, I was hoping you were posting a link. :)

For the links, just go with the solid ones, rod ends.
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Old Feb 16, 2004 | 07:33 PM
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Default Re: Delrin for sway bars? (BrianCunningham)

I just bought the set for each bar from VBP. Swaybar bushings and endlink bushings for 29.99 per bar. But they are not delrin though.
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Old Feb 16, 2004 | 08:04 PM
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Default Re: Delrin for sway bars? (BrianCunningham)

Really don't want solid links, want something more compliant.

Just made some tubular links in stainless, should be able to accomodate some bushings. That's what got me thinking about delrin. Similar to Del-Alum bushings.

Thanks for the lead about polybushings, but have found them to squeek.
Delrin has some natural lubricity, but not much rebound, might take a permanent deformation.
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Old Feb 16, 2004 | 08:06 PM
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Default Re: Delrin for sway bars? (gene284)

delrin is quite hard, it ends up being about as harsh as metal (but without the lubrication problem). that said i know some people who have machined delrin into bushings for various applications, with success.

-michael
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Old Feb 16, 2004 | 08:17 PM
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Default Re: Delrin for sway bars? (MSR)

Michael, can't disagree.

What do you think about buying 30mm factory sway bar bushings, and installing delrin sleeves to get to 26mm for the bar. Best of both worlds?

Use delrin to size for the end links?
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Old Feb 16, 2004 | 08:27 PM
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Default Re: Delrin for sway bars? (gene284)

delrin on the end-links would probably work great.

what are you really trying to do, though? a quicker set? fwiw, in auto-xing my car i found that i preferred a little "squishiness." i might have too much spring rate, though.

-michael
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Old Feb 16, 2004 | 08:36 PM
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Default Re: Delrin for sway bars? (MSR)

Looking for quicker, smoother response.

Has to be a lot of stiction in the rubber.

May just go ahead and do it. Some rubber for compliance, delrin for the lubricity in the chassis bushings. All delrin in the end links. The rubber in the main bushings may keep the plastic from being extruded out from the pot holes in Ohio!


[Modified by gene284, 8:40 PM 2/16/2004]
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Old Feb 16, 2004 | 08:44 PM
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Default Re: Delrin for sway bars? (gene284)

Michael, can't disagree.

What do you think about buying 30mm factory sway bar bushings, and installing delrin sleeves to get to 26mm for the bar. Best of both worlds?
Might be the worst of both worlds. :confused:

Delrin in rubber doesn't seem to offer much advantage. You lose the torsional resistance of the rubber on the bar but still have the compliance of the rubber allowing the bar to deflect. You could actually end up with a less stiff bar that way.

If the Delrin didn't have thick walls, it would probably fail because the rubber bushing wouldn't provide enough support for it.
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Old Feb 16, 2004 | 08:47 PM
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Default Re: Delrin for sway bars? (gene284)

Thanks for the lead about polybushings, but have found them to squeek.
Delrin has some natural lubricity, but not much rebound, might take a permanent deformation.
Have you tried the graphite empregnated polygraphite type bushings?

I hope not because I have a big batch of them I'm going to install :) :)
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Old Feb 16, 2004 | 08:53 PM
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Default Re: Delrin for sway bars? (xs650)

You may be right, just go with the Delrin outright and see what it does.

They've used it for A-arm bushings.

No, haven't used polygraphite. Noted that some still use a synthetic lube with it though. Is that necessary?

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Old Feb 16, 2004 | 10:00 PM
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Default Re: Delrin for sway bars? (gene284)

No, haven't used polygraphite. Noted that some still use a synthetic lube with it though. Is that necessary?
Mine came with lube. I'm going to use it because I don't want to find out if it's necessary :jester
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Old Feb 17, 2004 | 01:09 AM
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Default Re: Delrin for sway bars? (xs650)

What about just preloading the bar with adjustable end links for quicker response?
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Old Feb 17, 2004 | 11:22 AM
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Default Re: Delrin for sway bars? (gene284)

Thinking again of making Delrin sway bar bushings and links. Anyone done this? Are they commercially available?
Try Global West -
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Old Feb 17, 2004 | 07:55 PM
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Default Re: Delrin for sway bars? (1MoorTym)

Went to Global West, appears to be Camaro and Mustang components.

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Old Feb 18, 2004 | 02:59 PM
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Default Re: Delrin for sway bars? (MSR)

Michael:

Started machining delrin bushings for the rear sway bar links today.

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Old Feb 18, 2004 | 03:08 PM
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Default Re: Delrin for sway bars? (gene284)

Went to Global West, appears to be Camaro and Mustang components.
They have Corvette stuff, including aluminum/nylon for the a-arms.
Just call them up.
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