C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Porting questions LT1

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Old Feb 18, 2004 | 07:25 PM
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Default Porting questions LT1

I just took the intake off my OEM LT1 and noticed the intake manifold ports are larger than the head intake ports, and the shape is different. That's got to kill a few ponies. Anyone every take a dremel to the heads to match the gasket opening? Which bit do you use?

Take a look:



Notice how small the top part of the port is.


[Modified by Strick, 7:28 PM 2/18/2004]
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Old Feb 18, 2004 | 07:38 PM
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Default Re: Porting questions LT1 (Strick)

A dremel will not do it :) and you will find that the intake ports on the intake actually match the intake ports on the head quite well
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Old Feb 18, 2004 | 07:53 PM
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Default Re: Porting questions LT1 (Strick)

Not a job for a rookie :nono:
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Old Feb 18, 2004 | 10:04 PM
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Default Re: Porting questions LT1 (JordonMusser)

A dremel will not do it :) and you will find that the intake ports on the intake actually match the intake ports on the head quite well
Not even close at the top of the head intake port. There is at least a good 1/8" difference. The intake manifold is nice and rectangle where the head port is narrow at the top and wider at the bottom.

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Old Feb 19, 2004 | 12:06 PM
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Default Re: Porting questions LT1 (mackeyred96)

Not a job for a rookie :nono:
Have to loose that rookie stripe someday. :yesnod:
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Old Feb 19, 2004 | 08:09 PM
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Default Re: Porting questions LT1 (Strick)

Sand-paper rolls on a drill. It could take you a year to do it with a dremel. If so, use large grinding stones then switch to sand paper rolls. Don't go past 60 grit. You don't want the intake runners too polished.
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Old Feb 20, 2004 | 08:12 AM
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Default Re: Porting questions LT1 (kman0066)

Sand-paper rolls on a drill. It could take you a year to do it with a dremel. If so, use large grinding stones then switch to sand paper rolls. Don't go past 60 grit. You don't want the intake runners too polished.
:iagree: and to add to that....I hope you're planning on pulling the heads off the car to do that. Metal shavings in the cylinders are a bad thing :yesnod:
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Old Feb 20, 2004 | 09:42 AM
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Default Re: Porting questions LT1 (Strick)

Do yourself and your LT1 a favor, have a professional do the port work on heads.

You can do the intake yourself with a Dremel and a rotory file type bit from Home Depot. I did it. The aluminum is soft and clogs stone bits. If you tried to gasket match the heads still installed on the block, shavings will get everywhere. Don't do it!

For the heads, if you are not going with a bigger cam, get them pocket ported with a 3 angle valve job. If you do them yourself, you have to take them to a shop anyway to get the valve job done (unless you have a valve grinding equipment). For the valves, put a 20 degree back cut to increase flow when the valves just come off their seats.

You should pick up 20-25 rwhp when done. See my website in my signature for information on head porting.
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Old Feb 20, 2004 | 09:50 AM
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Default Re: Porting questions LT1 (Mez)

Thanks guys for the responces. I'll wait til I do the cam and have the heads worked on. Maybe next winter. I was trying to workout a way with a high powered vacuum right next to the bit as I ported away. Just thought I could do it, not worth the chance, I guess. :rolleyes:
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Old Feb 20, 2004 | 10:07 AM
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Default Re: Porting questions LT1 (Strick)

In my opinion, gasket matching won't give you that much more power. Perhaps 5 rwhp, but I really don't know for sure.

The biggest gain in flow would be in the bowl and throat area just below the valve. That is what the 3 angle valve job would address. Of course, if you send the heads to a shop, they normally gasket match the intake ports.

If you already have the intake off, it won't be that much more work to remove the heads now.
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Old Feb 20, 2004 | 10:08 AM
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Default Re: Porting questions LT1 (Strick)

FWIW, I wanted to do the same thing on the intake. When I got the stage III heads from CNC Heads, Pete told me that I should not port the LT-1 intake as it flows very well in stock form and he actually saw decreases on the dyno from porting it.
He did say however that for an LT-4 intake, it must be done to get proper flow...
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Old Feb 20, 2004 | 10:22 AM
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Default Re: Porting questions LT1 (cprgmr)

I can testify that the stock LT4 intake and heads don't match up very well. The upper portion of the intake overlapped the head ports by a good .25 to .375 inch. I matched the head and intake ports to the 12367777 gasket.
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Old Feb 20, 2004 | 10:39 AM
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Default Re: Porting questions LT1 (Strick)

Air tends to move in a straight line at high velocities, so air flow should be greatest at the bottom of the port. In such case enlarging the port will mostly increase volume with only a slight increas in actual CFMs flowed. This is the kind of thing that hurts low end torque with only a slight incrase in peak values.

So when considering where to remove metal you need to look at the air path and only remove metal on the outside curve of any bends.
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