C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Getting Ready to Cut Lid...Pic Please

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Old Jul 31, 2004 | 12:19 PM
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Default Getting Ready to Cut Lid...Pic Please

I'm getting ready to got my air filter lid and would like to see pictures of what one looks like afterwards; would also like any advise from those that have done it (i.e. lessons learned) before I start.

Thanks ...
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Old Jul 31, 2004 | 12:42 PM
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I run the SLP ram-air setup so no cut lid pics.

But the only thing to remember is to leave enough roll or lip on the lid to hold the edges of the K&N air filter in place.
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Old Jul 31, 2004 | 12:48 PM
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Old Jul 31, 2004 | 12:52 PM
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Just cut out the fins. Depending on what your using to cut it, will depend on how easy it is to do. A sawzall works good. I used some air tools. and sanded the edges down and then painted them....looks pretty good.

Whatever you do, it's really not all that hard, and only takes maybe 30 minutes of your time with power tools.
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Old Jul 31, 2004 | 01:31 PM
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Thanks ... I have a sawzall, but plan on using my RotoZip with a metal cutting disk, and then sanding the cuts smooth using the it as well. Off to pick up a couple new disks and paint ... will send pictures when done
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Old Jul 31, 2004 | 01:44 PM
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Thanks for the pics...That helps out here too
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Old Jul 31, 2004 | 03:27 PM
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Cut mine around the top edge, vice the bottom as in wheelman's picture) using my RotoZip -- took 5 minutes. I just finished painting it and my digital camera is at work, I'll run by and get it later and post a picture -- it came out nice. Thanks again for picts and info.
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Old Jul 31, 2004 | 06:36 PM
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Originally Posted by 87Clwy
I'm getting ready to got my air filter lid and would like to see pictures of what one looks like afterwards; would also like any advise from those that have done it (i.e. lessons learned) before I start.

Thanks ...
I guess the best way is to make a template, trace it out on the lid, then cut it out.
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Old Jul 31, 2004 | 06:52 PM
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I driled holes in the 4 corners, then used a jig saw to cut straight lines to each of the edges, the used a file and sandpaper to smooth out the edges of the lid after I cut myself trying to check my filter
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Old Jul 31, 2004 | 07:04 PM
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Originally Posted by Wheelman
I driled holes in the 4 corners, then used a jig saw to cut straight lines to each of the edges, the used a file and sandpaper to smooth out the edges of the lid after I cut myself trying to check my filter
My edges were pretty sharp too; fortunately, a metal sanding disk came with my Rotozip, so I knock them off before having the same thing happen
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Old Jul 31, 2004 | 08:57 PM
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After reading this thread, it remided me that my "cut lid" on my 1989, is a lid off a 1987 Callaway B2K The owner (of the B2K) had bought one of the lids that were made open and gave me his old one...
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Old Aug 1, 2004 | 06:38 AM
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Get a K&N filter...

Then what I did was drill eight holes around the parameter of the soft filter lip and drill corresponding holes in the intake. Then I put some washers behind the screws heads and just screwed the filter onto the housing without the lid installed at all. It seals perfectly. You will have to take the big ***** loose from the top of the radiator shroud and pull the front of the intake off to clean and reoil your filter however. But at least you don't have to worry about cutting your lid.

FWIW,
BIG JIM
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Old Aug 1, 2004 | 09:26 AM
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I used a rotery tool...ground the edges down...then used some wire loom to give it a clean look.

It will take you longer to get it off and back on.

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Old Aug 1, 2004 | 10:53 AM
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Originally Posted by GrEeNdAyZ
I used a rotery tool...ground the edges down...then used some wire loom to give it a clean look.

It will take you longer to get it off and back on.

Very nice job. I have some left over wire loom I might add to mine ... Did you use anything to hold it in place?
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Old Aug 1, 2004 | 02:00 PM
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Here's how it came out ....





Thanks for all the tips

Last edited by 87Clwy; Aug 1, 2004 at 02:02 PM.
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Old Aug 1, 2004 | 06:40 PM
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Thats what I call a professional job!!
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Old Aug 1, 2004 | 07:51 PM
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Originally Posted by jabez
Thats what I call a professional job!!
Thanks
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