C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Electrical - Headlight Motor - 1988

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Old Aug 26, 2004 | 03:43 AM
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Default Electrical - Headlight Motor - 1988

When I turn on the parking lights and/or parking lights with fog lights, the left (driver's side) headlight motor will turn on and spin for a short period then turn off. The right headlight motor stays off.

When the headlights are turned on the motor continues to run a short while after the light is up, while the right motor shuts off once the light it up.

Any ideas? Headlight switch?

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Old Aug 26, 2004 | 06:51 AM
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How's the alignment once the headlights are up? Sounds like one doesn't think the light is all the way up.I don't think it's the headlight switch, because if I read right-the lights are comming up.You may have a bad relay-or sticky relay.
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Old Aug 26, 2004 | 08:49 AM
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The spinning after the light opens means that your bushings have worn out. Here is a quick fix! You can order them through ebay or any Corvette catalog for around $5 with instructions.
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Old Aug 26, 2004 | 12:36 PM
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I can save you more loot than that! Go to Home Depot and ask for item 595609. You will need 6 of these nylon spacers (bushings) in order to repair both lights.

Then, go to C-4 TechTips and look for "headlight motor repair." Print out these instructions, READ CAREFULLY, then proceed.
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Old Aug 27, 2004 | 05:17 AM
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Originally Posted by vettefast
The spinning after the light opens means that your bushings have worn out. Here is a quick fix! You can order them through ebay or any Corvette catalog for around $5 with instructions.
Worn brushes. I didn't think of that.

Thanks a lot!

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Old Aug 27, 2004 | 05:19 AM
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Originally Posted by onedef92
I can save you more loot than that! Go to Home Depot and ask for item 595609. You will need 6 of these nylon spacers (bushings) in order to repair both lights.

Then, go to C-4 TechTips and look for "headlight motor repair." Print out these instructions, READ CAREFULLY, then proceed.
Saving money!

Thanks for the info!



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Old Aug 27, 2004 | 05:26 AM
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Originally Posted by rick lambert
How's the alignment once the headlights are up? Sounds like one doesn't think the light is all the way up.I don't think it's the headlight switch, because if I read right-the lights are comming up.You may have a bad relay-or sticky relay.
The alignment is fine once the lights are up. Both come up at the same time. The left also spins when the lights are shut of and turn down. I'll check the relay. Do you by any chance know where it is located? They all look the same (most are the same relay) and they are all over the place.

Thanks!

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Old Sep 1, 2004 | 08:20 PM
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If the brushes were bad the motors would have problems turning, not running on like they do. The 88 headlight relaya are in a solid state unit mounted in front of the driver front tire. It isn't the relays. vettefast is correct; what you are experiencing is due to the internal headlight gear bushings going bad. I had the exact same symptoms. Saw it happen on my brother's 89 too. The original bushings were made of a compliant semi-hard gel and they disintegrate over time.


Originally Posted by onedef92
I can save you more loot than that! Go to Home Depot and ask for item 595609. You will need 6 of these nylon spacers (bushings) in order to repair both lights.

Then, go to C-4 TechTips and look for "headlight motor repair." Print out these instructions, READ CAREFULLY, then proceed.
I used the Home Depot nylon spacers in my 88 and my brother's 89 and I now do not recommend them by themselves. They will work initially, but didn't hold up over time. The DELRIN spacers that Ecklers sells are slightly larger and stiffer. I had already ordered 1 set of spacers from Ecklers previously so in my 88 I used a combination of DELRIN spacers and the 595609 spacers and it worked just fine, but in my brother's 89 using only the 595609 spacers it didn't last. I reommend that you pay the $ and get all DELRIN spacers and as onedef92 says follow the Tech Tip. You can do it yourself for under $15 even using all DELRIN spacers.
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Old Sep 2, 2004 | 05:23 AM
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I used the Delrin bushings from Corvette Central in my 88... solved all the problems you are having... from experience it will get worse.... now the motor runs a little extra, then you'll have to "help" the light complete it's rollover... just buy the bushings now and fix it on a weekend.

http://www.corvettecentral.com/

88-96 Headlight Motor Repair Kit 444359 5.20 Kit

88-96 factory headlight motors contain a drive gear that is gel packed, and it is this packing that fails and allows the motors to free wheel. The repair kit contains 3 Delrin bushings that replace the gel and allow the motors to operate properly. Easy installation - one kit needed per motor. Instructions included.
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Old Sep 2, 2004 | 12:29 PM
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Originally Posted by SSN591 Shark
I used the Delrin bushings from Corvette Central in my 88... solved all the problems you are having... from experience it will get worse.... now the motor runs a little extra, then you'll have to "help" the light complete it's rollover... just buy the bushings now and fix it on a weekend.

http://www.corvettecentral.com/

88-96 Headlight Motor Repair Kit 444359 5.20 Kit

88-96 factory headlight motors contain a drive gear that is gel packed, and it is this packing that fails and allows the motors to free wheel. The repair kit contains 3 Delrin bushings that replace the gel and allow the motors to operate properly. Easy installation - one kit needed per motor. Instructions included.
Thanks for the info. After reading Mike_88Z51 reply about these bushings vrs Home Depot and how each one lasts I ordered a set for each light from Ecklers while at work last night. $9.98 for the bushings, $10.49 for shipping.

One might think these things could be sent via Snail Mail for a buck.

I don't want to have to do this job more than once if I can help it.

SSBN 618 (B)
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Old Sep 2, 2004 | 01:48 PM
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Don't let one Forum member's negative experience deter you.

I've compared both spacers and bushings (Home Depot vs MAD) first hand and I couldn't discern any significant difference in construction quality.

I'm not doubting Mike_88Z51's word, but I'll bet there was something going on with those headlight motors in question besides bushings that caused the problem.
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Old Sep 3, 2004 | 03:08 AM
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Originally Posted by onedef92
Don't let one Forum member's negative experience deter you.

I've compared both spacers and bushings (Home Depot vs MAD) first hand and I couldn't discern any significant difference in construction quality.

I'm not doubting Mike_88Z51's word, but I'll bet there was something going on with those headlight motors in question besides bushings that caused the problem.


I came here for help and all of you have been very nice providing same and I thank all of you.

I did pick up a set from Home Depot. I had my windshield replaced and I now have a squeak where my top meets the windshield. I decided to order the upgraded anti-squeak stick on what ever you call them and while I was at it I decided to order their bushings. It was only 10 bucks for a set for both lights and when they come in I'll use the ones that fit the best. I won't be able to tackle the job until next weekend so I had time to wait for the order to arrive and I don't want to have to redo the job.

Then again I get to drive the Vette on some Mondays and Fridays or when something is wrong. The rest of the time my wife drives it. Now that I think about it, having to redo the job will allow me to have the Vette for an extra day, not a bad idea at all!!
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Old Sep 18, 2004 | 09:42 AM
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Originally Posted by onedef92
Don't let one Forum member's negative experience deter you.

I've compared both spacers and bushings (Home Depot vs MAD) first hand and I couldn't discern any significant difference in construction quality.

I'm not doubting Mike_88Z51's word, but I'll bet there was something going on with those headlight motors in question besides bushings that caused the problem.
I received the bushings from Ecklers and they are thicker than the ones that I got from my local Home Depot. They are both the same height. I think the HDepot are Nylon and a bit softer.

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