C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Help installing M/C Reservoir

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Old Dec 29, 2004 | 06:09 PM
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St. Jude Donor '15
Default Help installing M/C Reservoir

I finally got my rebuilt brake M/C and, of course, it doesn't include the plastic reservoirs. I got my old ones off the dead M/C but I cannot seem to get them on the new one. The cups will not go over the seals.

I tried putting the seals on the cups first but then the seal distorts really bad - it would probably still work but doesn't seem right.

How do I get these cups installed? Anyone know any tricks so I don't wreck anything?

Thanks!
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Old Dec 29, 2004 | 08:21 PM
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Originally Posted by Dale1990
I finally got my rebuilt brake M/C and, of course, it doesn't include the plastic reservoirs. I got my old ones off the dead M/C but I cannot seem to get them on the new one. The cups will not go over the seals.

I tried putting the seals on the cups first but then the seal distorts really bad - it would probably still work but doesn't seem right.

How do I get these cups installed? Anyone know any tricks so I don't wreck anything?

Thanks!
Wish I could help, but my manuals are blocks away and my MC came with reservoirs installed

I think even the lowly Haynes manual covers this

Sorry but here's a bump anyway!

Jack
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Old Dec 29, 2004 | 09:34 PM
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Default

Thanks for the response.

The Shop Manual says to use a special tool and an arbor press to get them in. I was hoping someone might have an idea how to get around this requirement.

If all else fails, I suppose I could get the tool but I would rather not if someone has a better idea.

Thanks!
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Old Dec 29, 2004 | 10:06 PM
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Big c clamp, big vise?

I've done a bunch of bushings with those two tools, use wood blocks so no damage.

Sorry can't help more
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Old Dec 30, 2004 | 12:02 AM
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I can push the cups on with ease but the problem is preventing the rubber seal from collapising or distorting.
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Old Dec 30, 2004 | 08:29 AM
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Default I might be wrong but.....

Doesn't the M/C and the reservoir come in one piece. Not sure but I think mine is a one piece part (the M/C & reservoir).
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Old Dec 30, 2004 | 09:15 AM
  #7  
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They can be bought assembled but this is the only way I could get mine. None of the stores here could order one w/ the reservoirs installed.
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Old Dec 30, 2004 | 12:03 PM
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I contacted Kent-Moore and the tool is discontinued and none of the dealers near me have any idea what I am talking about.

Unless anyone has any better ideas, I am probably going to have to return this one and get one from ecklers or similar.

Of course, this one already has the aftermarket bias spring installed so I will have to remove it and install the old then start over with the new MC - Oh Joy.
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Old Dec 30, 2004 | 03:48 PM
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Success!!

The Shop Manual for the 86 mentions using a metal pipe with a 26mm OD and a 22mm ID instead of the Kent-Moore tool. It just so happens that those are the dimensions of 3/4" Sched 40 conduit (almost exactly - the ID is a little bigger but no problem). After a trip to Lowes the problem is solved.

Thanks All! On to the bleeding!

Dale
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