Got some fuel pressure back
I could not find enough road to push it to redline, but it is acting much better. There was even a noticeable difference in sound after I put in the new filter. I'm definitely not convinced it is fixed, but the FP is tracking with boost now.
I'm going to try to put it on the dyno this week and see what is up.
I was looking things over and could not help but notice the 90* turn on the connector where the stock plastic line goes into the fuel filter. It seems like using a straight line at that point would help flow quite a bit.
Does anyone make adapters for those quick connect fittings? A better flowing aftermarket filter would also probably help.
I could not find enough road to push it to redline, but it is acting much better. There was even a noticeable difference in sound after I put in the new filter. I'm definitely not convinced it is fixed, but the FP is tracking with boost now.
I'm going to try to put it on the dyno this week and see what is up.
I was looking things over and could not help but notice the 90* turn on the connector where the stock plastic line goes into the fuel filter. It seems like using a straight line at that point would help flow quite a bit.
Does anyone make adapters for those quick connect fittings? A better flowing aftermarket filter would also probably help.
But .. but.. i thought you could only make 500 rwhp on the stock bottom end...
Yea, been there and done that before also. Just to give you guys some quick background.
I put the blower on my car back in '02, before there were many FI c5s on the road. I started with the standard '02 fuel system (that quickly showed a pressure drop). So I added a racetronix pump + KB bap. This helped quite a bit, but I kept getting some pressure drop. So I swapped over to a 97 rail, return, filter, and boost referenced it. This solved my fuel pressure issues for a few years.
A few months back I was at the track and suddenly started loosing FP. The pump also started making a really strange sound, so I concluded that it was going bad.
Things started working normally again the next day after the pump had cooled, but I figured the pump was showing its age and it was probably best to replace it. I put in a brand new racetronix unit (same as the lpe pump). Things seemed better until I took it to the track last week where the FP dropped to about 30psi. This time the pump still sounded normal, and I had just put in a fresh tank of cool gas.
So, I started testing every aspect of the system. Regulator, BAP voltage, pressure switch... Everything checked out. I ran logs and found that the pump was not even keeping the pressure where it should at low boost. My last thing to try was a new fuel filter.
Sure enough, after putting it on there was a noticeable difference. It is now keeping up at low boost with cool fuel. Other tests are pending.
Like I said in the original post, I'm not convinced it is fixed. I just know it helped quite a bit.
I thought about actually bypassing the filter altogether, but that would probably be stupid considering how dirty they can get.
Why can’t the stupid gas stations filter the fuel for us

You are going to see some pressure drop until you regulate at the rail. That is just a fact of the remote regulation design. A small pressure drop that stops is no big deal, but if it keeps tracking down you have a flow issue.
Last edited by QuickSilver2002; Mar 6, 2006 at 11:14 AM.
That day:2hrs
My first one worked fine until it got warm (not very warm, temp was freezing outside)
Second one, same thing. Continued to drive while waiting for the third, and after about 15 hours, it seemed to get much better. Might say it fixed itself.
Got a third one anyway.
I asked Racetronix to comment on this problem.
Which may mean that you keep putting in Walbro-based pumps till you get a good one.
I was wondering if yours (like mine) might get better with time, but you have quite a bit of time on it already.
The Best of Corvette for Corvette Enthusiasts
I could not find enough road to push it to redline, but it is acting much better. There was even a noticeable difference in sound after I put in the new filter. I'm definitely not convinced it is fixed, but the FP is tracking with boost now.
I'm going to try to put it on the dyno this week and see what is up.
I was looking things over and could not help but notice the 90* turn on the connector where the stock plastic line goes into the fuel filter. It seems like using a straight line at that point would help flow quite a bit.
Does anyone make adapters for those quick connect fittings? A better flowing aftermarket filter would also probably help.
See my fuel system thread here:
http://forums.corvetteforum.com/show....php?t=1409242
Follow the two braided lines coming out from the firewall. If you look closely you can see that part of one of the braided lines is actually the factory line. It hooks into a GM Quick Connect to AN -10 adapter made by Aeromotive. It's kind of dumb because the adapter is unnecessarily large, but it doesn't stick out too much. The GM line has the ID of a -6 line but I think Aeromotive up-converted it to -10 for LT1 Corvettes to have plug and play compatibility with some of their -10 fuel filter and fuel pumps. They also rip you off hardcore in the price, it was something like $40 but whatever, it works and didn't require me to modify any of my lines to add on my ECS fuel kit.
You could pretty easily use that adapter and mount your filter at the front -- would be easier to clean and service that way too. There are plenty of relatively small -6 and -8 fuel filters that would fit up there, especially if you added aftermarket rails and fed fuel in the front.
Hope this helps.
See my fuel system thread here:
http://forums.corvetteforum.com/show....php?t=1409242
Follow the two braided lines coming out from the firewall. If you look closely you can see that part of one of the braided lines is actually the factory line. It hooks into a GM Quick Connect to AN -10 adapter made by Aeromotive. It's kind of dumb because the adapter is unnecessarily large, but it doesn't stick out too much. The GM line has the ID of a -6 line but I think Aeromotive up-converted it to -10 for LT1 Corvettes to have plug and play compatibility with some of their -10 fuel filter and fuel pumps. They also rip you off hardcore in the price, it was something like $40 but whatever, it works and didn't require me to modify any of my lines to add on my ECS fuel kit.
You could pretty easily use that adapter and mount your filter at the front -- would be easier to clean and service that way too. There are plenty of relatively small -6 and -8 fuel filters that would fit up there, especially if you added aftermarket rails and fed fuel in the front.
Hope this helps.
When I was running my intake 255, I must have replaced the stock filter four times. Makes a big difference. Also puts a lot less wear on the pump.
I am now running two Barry Grant filters on seperate lines with duel external Bosch 420l's. Point is, a good flowing filter makes a huge difference.

As an example, I have a feed and return line for my secondary pump in my driver side rocker panel... but I retained my factory feed line for the primary pump. I could have easily plumbed extra braided for the factory feed, but:
* it would be extra cash, about $6 per foot of hose and $10-$20 per hose end, depending on the angle required for the hose end
* if you don't match the hose to the hose end properly and install the hose end properly you'll end up with either a big leak, or one you'll just smell and regret the rest of your life
* braided must be properly clamped/secured or it will end up wearing everything it touches... I've seen braided rub noticable chunks of those aluminum tunnel plates
Again, just IMHO, hard lines are just as good if not better and I would do everything I could to retain the factory hard lines I already have.
As an example, I have a feed and return line for my secondary pump in my driver side rocker panel... but I retained my factory feed line for the primary pump. I could have easily plumbed extra braided for the factory feed, but:
* it would be extra cash, about $6 per foot of hose and $10-$20 per hose end, depending on the angle required for the hose end
* if you don't match the hose to the hose end properly and install the hose end properly you'll end up with either a big leak, or one you'll just smell and regret the rest of your life
* braided must be properly clamped/secured or it will end up wearing everything it touches... I've seen braided rub noticable chunks of those aluminum tunnel plates
Again, just IMHO, hard lines are just as good if not better and I would do everything I could to retain the factory hard lines I already have.















