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200mm Throttle Body

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Old Mar 14, 2006 | 09:05 PM
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Default 200mm Throttle Body

Came out pretty good. 50mm a piece. All ball bearing and double sealed shafts. 100% custom made except for the screws. Always wondered what I would do with those sheets of brass I have had sitting around for years. Still gotta' make the levers and linkage. Still have to make the top air box. Im thinking carbon fiber that sort of looks like a narrow, low profile drag boat scoop with a 4" round opening. Will sit on top custom manifold and be fed by twin 60-1's. Think it will look pretty cool.






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Old Mar 14, 2006 | 09:10 PM
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Nice work , how many hours did you put into them.
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Old Mar 14, 2006 | 09:21 PM
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Originally Posted by bluewire
Nice work , how many hours did you put into them.
Bout' 25-30 some hours of machining and six or so of polishing and anodizing.
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Old Mar 14, 2006 | 09:28 PM
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Originally Posted by TheLaserShop
Bout' 25-30 some hours of machining and six or so of polishing and anodizing.
DAMN
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Old Mar 14, 2006 | 09:37 PM
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WOW! That's Beautiful! You are Definitely Quite a Gifted Craftsman!
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Old Mar 14, 2006 | 10:24 PM
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Beautiful work!!!! Your engine bay is just gonna simply bad ***!!!!

Arnel
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Old Mar 14, 2006 | 10:28 PM
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Impressive, I assume CNC machined. Any concerns about low end torque hit with such short runners? A simulation on GT power showed a hit with short runner i.e. 3-5 inch range.


Mike
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Old Mar 14, 2006 | 11:40 PM
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Old Mar 15, 2006 | 07:58 AM
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Originally Posted by Skunkworks
Impressive, I assume CNC machined. Any concerns about low end torque hit with such short runners? A simulation on GT power showed a hit with short runner i.e. 3-5 inch range.


Mike
Yes, I have an old Bridgeport CNC that I have to sweet talk to keep it running (I usually end up calling it a f***ing piece of s**t).
Not a race car. Im actually hoping the setup as a whole scrubs off some low end to make it more driveable. My only concern with the throttle body is it may act more like an off/on switch. If so I will modify the linkage to be progressive.
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Old Mar 15, 2006 | 08:11 AM
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Originally Posted by TheLaserShop
Yes, I have an old Bridgeport CNC that I have to sweet talk to keep it running (I usually end up calling it a f***ing piece of s**t).
Not a race car. Im actually hoping the setup as a whole scrubs off some low end to make it more driveable. My only concern with the throttle body is it may act more like an off/on switch. If so I will modify the linkage to be progressive.
IF this is a Heidihien Bridgeport like a 412 or 520, you have my sympathy. It still beats trying to do it manual though. Did you program it at the machine, or use a CADCAM?
Very nice work. Is that the motor you are putting it on in your avitar? What is that shaft running along the side of the block?
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Old Mar 15, 2006 | 08:24 AM
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Originally Posted by RED99
IF this is a Heidihien Bridgeport like a 412 or 520, you have my sympathy. It still beats trying to do it manual though. Did you program it at the machine, or use a CADCAM?
Very nice work. Is that the motor you are putting it on in your avitar? What is that shaft running along the side of the block?

V2XT around 1990-91. It was broken for nearly a year but I got it fixed $$$ so you will probably see more frequent post's from me. I use AutoCAD and SurfCAM. I have an old manual Bridgeport that I got for free but no way am I good enough to do much more than second ops on it.
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Old Mar 15, 2006 | 12:10 PM
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looks fantastic, and my hat is off to you, but


you do know that the area for 4 50mm tb is just a little larger that 1 90mm and no where near as much as a 200mm


1 90mm @ 1/4*Pi*D*D = 6,358.5 mm square
4 50mm @ 1/4*Pi*D*D = 7,850mm square 23% larger than 90mm
1 200mm @ 1/4*Pi*D*D = 31,400 mm square 300% larger than the 4 50mm's

after you take into account the loss of area due to shafts the 90mm and the 4 50mm's will be a lot closer. If you give me the dia of the shaft I can calc that out for you. if you assume 3mm for shaft and buterfly on the 90mm and the 4 50mm's you come up wwith a loss of 270mm square for the 90mm and 600mm square for the 4 50's giving you

90mm = 6358.5 - 270 = 6088.5mm square
4 50's = 7850 - 600 = 7250 mm square = 19% larger

Just a little light math before lunch

then again they look killer.

More Than Zero

edit mistake in my formulas numbers are right but 1/2*(D squared) does does not equal R squared lol

Last edited by M_T_0; Mar 15, 2006 at 04:26 PM.
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Old Mar 15, 2006 | 12:13 PM
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Originally Posted by M_T_0
looks fantastic, and my hat is off to you, but


you do know that the area for 4 50mm tb is just a little larger that 1 90mm and no where near as much as a 200mm


1 90mm @ 1/2*Pi*D*D = 6,358.5 mm square
4 50mm @ 1/2*Pi*D*D = 7,850mm square 23% larger than 90mm
1 200mm @ 1/2*Pi*D*D = 31,400 mm square 300% larger than the 4 50mm's

after you take into account the loss of area due to shafts the 90mm and the 4 50mm's will be a lot closer (I guess about 10% diff between the two). If you give me the dia of the shaft I can calc that out for you.

Just a little light math before lunch

then again they look killer.

More Than Zero

You beet me to it, I was thinking same thing. It will likely look like a 95mm TB.


Mike
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Old Mar 15, 2006 | 01:08 PM
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it just so happens to be a 100 mm, exactly.
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Old Mar 15, 2006 | 01:14 PM
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You have to factor in shaft obstruction and ratio of bore diameter to shaft diameter. Then 4 50mm will flow less then one 100mm do to aerodynamic issues. 95mm was a quick guess for effective flow size.


Mike
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Old Mar 15, 2006 | 01:19 PM
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those things are beautiful!
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Old Mar 15, 2006 | 01:24 PM
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Maybe I'm missing something?? Where's the intake manifold? Is it some custom built aluminum, or an adaptation of a current design?
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Old Mar 15, 2006 | 03:18 PM
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Originally Posted by M_T_0
looks fantastic, and my hat is off to you, but


you do know that the area for 4 50mm tb is just a little larger that 1 90mm and no where near as much as a 200mm


1 90mm @ 1/2*Pi*D*D = 6,358.5 mm square
4 50mm @ 1/2*Pi*D*D = 7,850mm square 23% larger than 90mm
1 200mm @ 1/2*Pi*D*D = 31,400 mm square 300% larger than the 4 50mm's

after you take into account the loss of area due to shafts the 90mm and the 4 50mm's will be a lot closer. If you give me the dia of the shaft I can calc that out for you. if you assume 3mm for shaft and buterfly on the 90mm and the 4 50mm's you come up wwith a loss of 270mm square for the 90mm and 600mm square for the 4 50's giving you

90mm = 6358.5 - 270 = 6088.5mm square
4 50's = 7850 - 600 = 7250 mm square = 19% larger

Just a little light math before lunch

then again they look killer.

More Than Zero

Even better. No.... I didn't take any of that into account and appreciate the education. Obviously I just added them together without taking total area into consideration. Shafts are 1/4" with .075" deep flats. Plates are .065" thick. Bores are actually 50.5mm exactly. I really should have known this and I apologize for the misleading title. Thanks for the input and correction. I am humbled.
RonO
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Old Mar 15, 2006 | 04:23 PM
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Originally Posted by TheLaserShop
Even better. No.... I didn't take any of that into account and appreciate the education. Obviously I just added them together without taking total area into consideration. Shafts are 1/4" with .075" deep flats. Plates are .065" thick. Bores are actually 50.5mm exactly. I really should have known this and I apologize for the misleading title. Thanks for the input and correction. I am humbled.
RonO
I would never apologize for work like that I has to be some of the best work I have ever seen. and you would not be the only one here to make that mistake, I had a long running post with someone else about the same thing

the 1/4" = .25"
.25" - .075" + .065 = .24"

.24" > about 6.1 mm

your shafts are blocking about 6.1mm * 50.5mm * 4 = 1,232.2 mm square

the 50.5mm's give you 8008mm squared
- the blades => 8008 - 1232 = 6776mm squared.

the 90mm if it has the same dim's as the 50's for the blades
6.1mm * 90mm = 549mm squared
900mm = 6358.5mm - 549mm = 5809.5

making the 4 50's 16% larger

the stock is 75mm (i think)

so 75mm = 4416mm - 458 = 3958mm squared

the 4 50's would be 71% larger than stock (assuming that I got the dim of the stock one right)

hope this helps with your tuning.

More Than Zero
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Old Mar 15, 2006 | 04:55 PM
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That craftsmanship is just insane! Nicely done. I wish I had half the talent you do.
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