Fuel Return
How are you going to feed the pump? What fuel components do you have already? If you just have rails and maybe some braided stainless I'd contact ECS and get one of their fuel kits, or at least some of the components. You're going to end up spending roughly the same amount in the long run and their kit will be more polished and a cleaner install. Having had fuel tank bulkhead fittings in other cars I can tell you their method of getting fuel out of the tank and into the fuel pump is very clean and much better than a bulkhead fitting.
Search around for a couple of my threads, I just went through the install on their kit and did a couple of customizations I am really liking, including the activation of the secondary pump using a nitrous WOT switch... seems to work well so far and it keeps the car nice and stealthy.
To answer your question in part, you probably only need a #6 return line. And be sure to run the return through the rocker panels, clamped to the frame. You will save yourself a lot of heat that way and keep the fuel and pumps cool.
First, understand how the fuel system works. How and what's needed to transfer fuel between the two tanks. Save some dough and run a -8/-10 hard line to feed the rails and -6 for the return is fine... but, there's also nothing wrong w/ using the existing supply as a return.
Arnel
Chad
What happens if I upgrade to the A1000 won't a return feed be required or will the aermotive fuel pump controller handle any issues ?








