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Old Nov 27, 2006 | 10:14 AM
  #1  
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Default Boost Question

I have a 98 A4 with Andy's PS1 charger setup. It is running 6 lbs of boost with the 4.10 pulley. I just installed a new 3.6 pulley over the weekend, but I am only seeing 7 lbs of boost????????

Any ideas as to what could be happening to the pressure. I was expecting to get close to 10 or 11 lbs of boost.

TIA
Dave
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Old Nov 27, 2006 | 11:14 AM
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You should get more than a 1 lb increase. I would check for the belt slipping and loose conections on the plumbing.
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Old Nov 27, 2006 | 11:22 AM
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I agree with your expectations of 10+ lbs. I was there breifly that is why I now have a forged engine. However in answer to your question, I agree with Mike04.
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Old Nov 27, 2006 | 11:23 AM
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What belt did you use?
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Old Nov 27, 2006 | 02:14 PM
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Default Belt is tight

I put on a new Gates, 6 rib belt. It is very tight. In fact, it was a b***h to put on. It is at the tuner this week for a new high pressure oil pump, and a retune. The last tune with 6 lbs only gave me 440 RWHP. The engine is forged, so I am not worried about too much boost, just curious as to where the heck it is going.
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Old Nov 27, 2006 | 02:18 PM
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When you say tight-was tight to the point that you had to remove the alternater pulley and loosen the alternater bolts so alternater moved inward? the only way to fit a tight belt is this way-oh and the blower bracket has to be loose as well.
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Old Nov 27, 2006 | 02:31 PM
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Absolutely, the alternator was pushed all the way forward and the SC brackets were loosened up so that I could get some lean out of that assembly. We just barely got the belt over the alternator with a screwdriver, and then when we tightened up the SC bracket and the alternator, all of the give came out of the belt. That sucker doesn't move.

I hooked up all the plumbing according to Andy's instructions. Hopefully, there is just something loose somewhere.
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Old Nov 27, 2006 | 02:45 PM
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Did you remember to put the vacuum line back on the BOV? Re-check all the rubber connecters for any cuts or nicks or any loose fittings or clamps.
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Old Nov 27, 2006 | 03:39 PM
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If your belt is slipping you will get black dust deposited near the belt. Look for dust deposits on the the coolant tank right across from where the SC pulley is.
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Old Nov 27, 2006 | 04:34 PM
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Default Belt is fine

What I'm thinking is that the BOV that Andy supplies with his kits may have been limited to 7 lbs. The car used to go fairly uick to 5 lbs and then end up at 6 lbs at WOT. Now when you hit the throttle, the boost jumps to 7 lbs and then stays right there. I guess I need to call Andy and check.
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Old Nov 27, 2006 | 05:48 PM
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is the line going to the boost gauge kinked? maybe it is only allowing x amount of air through (recently had this problem but on the vaccum side, line was kinked and only showing 10hg of vaccum)

I believe Quick tested running no BOV before (or wide open), and he only lost 1lb overall with the BOV wide open the whole time - and the BOV wouldnt restrict your boost (that is what a wastegate is for).

Last edited by SmoothFRC; Nov 27, 2006 at 05:50 PM.
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Old Nov 27, 2006 | 06:21 PM
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I had a problem with the Vortech valve that came with my A&A kit. Here are the pictures. The O ring came unseated and I was loosing a little boost. Your O ring might be stopping the valve from closing al the way. I reseated mine and have no problems now. The O ring goes in the groove in the last pic.




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Old Nov 27, 2006 | 10:14 PM
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Originally Posted by Mike04
You should get more than a 1 lb increase. I would check for the belt slipping and loose conections on the plumbing.
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