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Help: I am losing BOOST!

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Old Sep 22, 2009 | 03:19 PM
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Default Help: I am losing BOOST!

I have a 1998 Automatic Corvette. Last winter I forged the bottom end of my motor with Eagle Forged H Beam Rods and Mahle Pistons. The car has AFR Mongoose 205cc heads 66cc, 226/234 .598 .599 117 lsa blower cam, Procharger P-1sc-1 ho kit with a 3.70 pulley on it. I took it to Straightline Performance for tuning and we found that the boost is jumping up to about 4lbs and then dropping off to 2lbs. I have ruled out belt slip as I had a new tensioner made to give me a lot more belt wrap. I also went through and rechecked all of my hose fittings from the supercharger to the intake manifold. Any ideas or suggestions as to what to do next?

Here are some screen shots from the dyno:




Last edited by ShockerRacing; Sep 22, 2009 at 03:22 PM.
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Old Sep 22, 2009 | 03:54 PM
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Rule #1 don't ever rule out belt slip.

Rule #2 refer to rule #1

Belt slip doesn't always occur at the charger. It can also occur at the balancer.

If it is absolutely not belt slip, do a pressure check. Cap off the inlet and pressurize it. Listen to your bypass valve. It's a common point for leaking in some systems.
After that, it's anyone's guess. Balancer not pinned and spinning on the crank or who knows what.
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Old Sep 22, 2009 | 04:32 PM
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Originally Posted by BLOWNBLUEZ06
Rule #1 don't ever rule out belt slip.

Rule #2 refer to rule #1

Belt slip doesn't always occur at the charger. It can also occur at the balancer.

If it is absolutely not belt slip, do a pressure check. Cap off the inlet and pressurize it. Listen to your bypass valve. It's a common point for leaking in some systems.
After that, it's anyone's guess. Balancer not pinned and spinning on the crank or who knows what.


You prob found the limit of your 6-rib belt.

I would also concur about doing a pressure check as Bret has stated as he is one of the most knowledgeable people on this board!
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Old Sep 22, 2009 | 04:32 PM
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If the bypass valve had a slight leak, would it be enough to lose that much boost?
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Old Sep 22, 2009 | 04:36 PM
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I had my valve stuck open less than 1/8" and lost 3psi boost.
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Old Sep 22, 2009 | 04:39 PM
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"Balancer not pinned and spinning on the crank"

Also, if this was the case wouldn't the engine not run properly? Wouldn't there be other more obvious signs if the crank was spinning?
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Old Sep 22, 2009 | 04:40 PM
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Originally Posted by BLOWNBLUEZ06
I had my valve stuck open less than 1/8" and lost 3psi boost.
So yours was not closing fully?
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Old Sep 22, 2009 | 04:58 PM
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The balancer spinning on the crank was a way-off statement. More b.s. than anything. The other 2 are the main issues. Have also seen intake leaks, broken rings and pistons causing the loss of boost.
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Old Sep 22, 2009 | 04:58 PM
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Originally Posted by ShockerRacing
So yours was not closing fully?
correct. diaphragm was kinked and O-ring popped out.
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Old Sep 22, 2009 | 05:03 PM
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Which manifold do you have?

FAST are notorious for leaking and cracking, especially under BOOSTed conditions!

It is quiet possible you have a crack in the manifold even if it is the stock LS1/LS6 - time for a close inspection

Other than that I'd seriously inspect the belt at the crank and do a WOT pull and watch the Volt gauge to see if it drops which will = Belt slip @ Crank (This is a tried and true method to see whether you have belt slip indeed - ARUN's Method is waht we shall call it )

Thanks,Matt
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Old Sep 22, 2009 | 06:28 PM
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Sorry, I meant to post in my first post that I have a FAST 78 mm.
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Old Sep 22, 2009 | 07:34 PM
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Well, find someone with a smoke machine or get creative if needed.
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Old Sep 22, 2009 | 10:08 PM
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4lbs is not very much even for a P1. Like the others have said never rule out belt slip. As far as other possibilities, it would help to pressurize the entire system and see if there is a leak somewhere, especially at the valve.

Good luck!
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Old Sep 23, 2009 | 11:20 AM
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I am going to try to smoke machine, and I am still trying to figure out how to rule out the bypass valve for sure. Any other ideas in the mean time?
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Old Sep 23, 2009 | 03:52 PM
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Originally Posted by ShockerRacing
I am going to try to smoke machine, and I am still trying to figure out how to rule out the bypass valve for sure. Any other ideas in the mean time?
Pull it off the Vette and bench test it.

If it is a BPV then VACUUM holds it open and BOOST closes it!

If you have a MityVac Vacuum/Pressure tester you'll be set and you can test the diaphram in the BPV's POD!

Thanks,Matt
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Old Sep 24, 2009 | 02:38 PM
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Thanks for all of the help guys. I brought it by a buddy who has a fog machine and can pressurize the system for me. I will keep you all posted on what he finds.
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Old Sep 24, 2009 | 02:54 PM
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Originally Posted by ShockerRacing
I am going to try to smoke machine, and I am still trying to figure out how to rule out the bypass valve for sure. Any other ideas in the mean time?
Wow that's impressive you have a friend with a smoke machine.
His name isn't Cheech or Chong is it???
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Old Sep 24, 2009 | 09:50 PM
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^^^ lol yeah man its all natural smoke man.

Im the same problem. i have a vortech v1 t trim and with a 6' crank pulley and the 3.33 vortech pulley i only made about 1.5 psi so i bought a 2.95 vortech pulley and it made 5 psi.

Last edited by toofastlt1; Sep 24, 2009 at 09:53 PM.
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Old Sep 25, 2009 | 11:59 AM
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Originally Posted by toofastlt1
^^^ lol yeah man its all natural smoke man.

Im the same problem. i have a vortech v1 t trim and with a 6' crank pulley and the 3.33 vortech pulley i only made about 1.5 psi so i bought a 2.95 vortech pulley and it made 5 psi.
Mine was making 6.5 psi with a 3.85 pulley before I forged the motor.
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Old Sep 25, 2009 | 01:00 PM
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Originally Posted by toofastlt1
^^^ lol yeah man its all natural smoke man.

Im the same problem. i have a vortech v1 t trim and with a 6' crank pulley and the 3.33 vortech pulley i only made about 1.5 psi so i bought a 2.95 vortech pulley and it made 5 psi.
6" crank pulley? sounds like a hella under drive pulley!
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