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HP numbers aren't adding up!

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Old Mar 28, 2010 | 10:50 AM
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Default HP numbers aren't adding up!

So I installed an STS twin turbo system on my 02 Z, did the install myself. I took it into a shop to get it tuned and honestly i'm not really impressed with the numbers. I pulled 402rwhp without the tune and when the tune was finish I got 423rwph. I just think that there has got to be something wrong. Granted i'm only running 6psi, but STS is quoting 32 hp per pound of boost. I'm about 100rwhp lower than what STS is saying it should make.

I know that the tuners dyno kinda of "low *****" numbers but still, 100hp? Also, i know they didn't take off the filter covers that i told them to do but i figured that should starve it of any more than 20hp but i could be wrong. Also, I don't know if this matters or not but i noticed when it was on the dyno, it wasn't really sitting on top, the rear wheels were kind of on the back side of the roller. Could that make a difference?

Any input would be great guys, thanks!
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Old Mar 28, 2010 | 12:28 PM
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whoa! thats really low... are you sure the system is actually pumping out 6psi of boost? do you have a boost guage installed?

who is your tuner? they should know why or what is going on by simply looking at the tuning tables...

do you have any boost leaks? all the piping clamps are tight??? you could loose boost easily if u have leaks. Especially with an STS kit b/c there are A LOT of possibilities of boost leak....

hope this helps.
Aj
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Old Mar 28, 2010 | 07:12 PM
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Originally Posted by 1 BAD BURB
whoa! thats really low... are you sure the system is actually pumping out 6psi of boost? do you have a boost guage installed?

who is your tuner? they should know why or what is going on by simply looking at the tuning tables...

do you have any boost leaks? all the piping clamps are tight??? you could loose boost easily if u have leaks. Especially with an STS kit b/c there are A LOT of possibilities of boost leak....

hope this helps.
Aj
Well i haven't checked the boost level myself but i do have a boost gauge, so i'm sure the tuner read it correctly.

My tuner is Majestic Motorsports in Jacksonville, NC. He used HP tuners.

I'll have to check the pipes for leaks then cuz it just doesn't seem right to me. The tuner was telling me that it was a good gain cuz stock C5's he was getting in were running about 305 to the wheels, and once again that seems really low.
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Old Mar 28, 2010 | 08:01 PM
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2 things

1: Check for boost leaks
2: Run it at the track don't get caught up in numbers. If it ran low 11's but only dynoed say 300 would you really care? I see guys get caught up in numbers all the time. See what she does and that will tell you what your making. Who knows maybe the dyno wasn't calibrated correctly, air temp was wacky, a duck crossed the street, it can be anything. Dyno numbers to me is just bragging rights. Tell me what you do at the track and then my interest gets peaked.
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Old Mar 28, 2010 | 08:42 PM
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Originally Posted by Chicago1
2 things

1: Check for boost leaks
2: Run it at the track don't get caught up in numbers. If it ran low 11's but only dynoed say 300 would you really care? I see guys get caught up in numbers all the time. See what she does and that will tell you what your making. Who knows maybe the dyno wasn't calibrated correctly, air temp was wacky, a duck crossed the street, it can be anything. Dyno numbers to me is just bragging rights. Tell me what you do at the track and then my interest gets peaked.
Good advice.
Try another tuner it couldn't hurt. The tuner you used should
of had alot of questions concerning your low numbers.
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Old Mar 28, 2010 | 09:01 PM
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Go to someone else to tune it... 20 rwp on 6 lbs
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Old Mar 28, 2010 | 09:46 PM
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stock C5's dyno 300-315 ish. do you have any other supporting mods? then yes, i guess the 120rwhp gain from bone stock would be about right.

i would def check all the hose connections and verify boost level. you should be there when the tuner is running this car, you need to know whats going on. i also suggest trying a different tuner. this one seems like he just wants to tune and get you out of the shop.

Aj
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Old Mar 28, 2010 | 09:57 PM
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Originally Posted by 01QSZ06/3
Well i haven't checked the boost level myself but i do have a boost gauge, so i'm sure the tuner read it correctly.

My tuner is Majestic Motorsports in Jacksonville, NC. He used HP tuners.

I'll have to check the pipes for leaks then cuz it just doesn't seem right to me. The tuner was telling me that it was a good gain cuz stock C5's he was getting in were running about 305 to the wheels, and once again that seems really low.
bro go to mayhem motorsports in raleigh and tell jay and jeff will with the pewter c5 sent ya.... they'll get your car running right
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Old Mar 29, 2010 | 12:14 AM
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I personally have seen a LS2 GTO with a base STS kit only put down 420rwhp, but like others have said I would check over everything.
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Old Mar 29, 2010 | 02:18 PM
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On a 02 Z that does not sound right. Where is your boost gauge?
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Old Mar 29, 2010 | 04:28 PM
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Originally Posted by tail_lights
On a 02 Z that does not sound right. Where is your boost gauge?
My boost guage is electrical and the tuner hooked it up from the sending unit to the brake booster line (which also goes to the wastegates and blow off valve). And there are no other mods done to the car.

Chicago1,
I completely agree with you, numbers don't mean anything and the track tells you what the car will acctually do. However, 100hp is a lot.
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Old Mar 29, 2010 | 06:38 PM
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Originally Posted by 01QSZ06/3
My boost guage is electrical and the tuner hooked it up from the sending unit to the brake booster line (which also goes to the wastegates and blow off valve). And there are no other mods done to the car.
That is where my boost gauge is hooked so it should read fine. I would confirm that you are seeing 6lbs of boost (may need a passenger to help with this). It should stay around 6lbs and not hit it and then drop as you get into the higher rpms. Also may wanna research threads in the Z06 specific section so see other results.
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Old Mar 29, 2010 | 06:51 PM
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Your dyno numbers may be fine.
Observing your own reaction, can you see why tuners and dyno operators may be tempted to "lean on the numbers" a bit, in order to not look worse than others who lean on the numbers?

If we keep this up, stock LS1 engines with5 pounds boost will soon be making 1000 hp.
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Old Mar 30, 2010 | 12:06 AM
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Numbers are very low taking it to the track is not solving anything...

I made 510rwhp with 6psi and I have 8:5 compresstion.

Can you post dyno graph? whats the A/F Ratio?
Go test the car and take a look at the boost gauge!!

Any other mods on the car other than the turbos??
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Old Mar 30, 2010 | 01:51 PM
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Sounds low.

Check For Boost Leaks, and check to see if your even holding 6 psi till redline, you could be falling off (boost leaks, Wastegate problem) and this can cause you not to make peak numbers.
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Old Mar 31, 2010 | 01:55 AM
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Dont go to the track, dont go to another tuner or even back to your tuner.
Like everyone said drive the car all the way through redline in say 2nd gear and make sure you have 6psi or close all the way to redline. It can't be and if it isnt you need to call your tuner and ask him how he missed that and go elsewhere after

your car should make 365rwhp stock right 10% loss of 405 hp?
So you picked up 60rwhp with a twin turbo kit?
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Old Mar 31, 2010 | 10:18 PM
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There are so many things that could cause this problem. You could have the PCM pulling timing due to many things. weak valve springs, boost leak, clogged exhaust, running on only one turbo, intake restricted.....the list goes on. It's certainly worth investigating.
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Old Apr 1, 2010 | 09:10 PM
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Take it to a GOOD shop with plenty of experience with FI Vettes. If you can't find someone closer, Virginia Speed in Virginia Beach is definitely qualified.

The shop/tuner you use is THE most important aspect to any FI build, imo.
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Old Apr 4, 2010 | 12:35 AM
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Hmm, intresting. My dyno was a little off i thought too. I have a cam(224/228xer)/headers,vararam setup only making 392rwhp/384rwtq on a dead on tune and i see 02 z's making 395whp with headers only.. Maybe the dyno reads low if everything checks out. If you can trap high 120s low 130s that should say you making ~500rwhp.
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Old Apr 24, 2010 | 05:06 PM
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I had someone point something out. The rpm starts dropping at 5700rpm instead of peaking at 6500rpm. Maybe the clutch is slipping?

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