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Plug wires touching headers

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Old Jan 26, 2011 | 08:26 PM
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Default Plug wires touching headers

I noticed that when I was installing the stock plug wires on my car, they sit right against the header. What are my options? Do they make ones that you can bend to make them fit properly? Or some kind of heat shield? Or maybe another option? Thanks.
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Old Jan 26, 2011 | 08:58 PM
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http://www.lingenfelter.com/mm5/merc...egory_Code=C51
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Old Jan 26, 2011 | 08:59 PM
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Did you take off the metal shields?
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Old Jan 26, 2011 | 09:24 PM
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I didn't take the metal shields off. If I get some kind of protector for them, I guess that would work.
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Old Jan 26, 2011 | 09:43 PM
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im not running the shields on mine. You can get some heat socks from the auto parts. I had to clearance the header flange on mine, but mine are not from HP and I could not remove the plugs with the headers on.

To help the turbos with heat you might also consider wrapping the header and feed pipe to the turbo.
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Old Jan 27, 2011 | 07:34 PM
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Heat socks and similar insulation won't last in the long run...!
The heat will gradually go through the insulation as long there is no ventilation of air between!
You can compare it with taking on a asbestosglove and grab the headers or something else with your hands. At first you won't feel the heat but after a while the heat WILL soak through the insulated glove and burn you.
This is basic physics!
The only serious alternative is getting wires with angled boots to prevent direct contact with header.
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Old Jan 28, 2011 | 11:07 AM
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Originally Posted by C5-Bender
Heat socks and similar insulation won't last in the long run...!
The heat will gradually go through the insulation as long there is no ventilation of air between!
You can compare it with taking on a asbestosglove and grab the headers or something else with your hands. At first you won't feel the heat but after a while the heat WILL soak through the insulated glove and burn you.
This is basic physics!
The only serious alternative is getting wires with angled boots to prevent direct contact with header.
That's true.On my single turbo I had to finally pull the header and massage the area were the plug wire touched.In the mean time you can use a sock and some header wrap and change the wire every couple of weeks.I always wanted to try the porcelain boots.It's too bad they don't make longer plugs.
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Old Jan 28, 2011 | 11:39 AM
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I have been looking for angled boots, but I can't seem to find them. I shaved some of the rubber off the of the thick part of the wire and now it isn't touching. I had to take the metal shield off, but a heat sock will get me by for a while. Only the two fronts on the passenger side are giving me trouble.
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Old Jan 28, 2011 | 11:47 AM
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Phil, if you have an angle grinder, you might need to massage the header around the area of the boot. I had to do that with mine.
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Old Jan 28, 2011 | 12:02 PM
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try LS1 truck wires. They're about 1" longer and you can tie them off easier if you need to
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Old Jan 28, 2011 | 07:59 PM
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Regular MSD wires work just fine. The boots are straight but you can bend the to about 45* and they'll stay that way.
I've never had a problem with headers and these wires. Keep them off the headers and heat socks are not needed.
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