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Will this intercooler inlet size be a problem?

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Old Mar 18, 2011 | 03:18 AM
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Default Will this intercooler inlet size be a problem?

I am building a single turbo kit, and the intercooler I am using has a 3.5 inch outlet to my intake manifold, which is fine, but the inlet to come from my turbo is small.... My turbo outlet to the intercooler inlet is 2.5 OD, but the inlet that it connects to on the intercooler I have is 2.0 OD...

Is this going to be a big problem? What sort of effect can this have with this sort of bottleneck I guess you could call it?

Or can I run it and still get 700 wheel....
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Old Mar 18, 2011 | 01:00 PM
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Old Mar 18, 2011 | 01:09 PM
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the more flow you have the better , you can cut the inlet on the intercooler and make it into a 2.5 , or you can change the end tank with one that is a 2.5.

going from a 2.5 to a 2.0 is a restriction and you don't want that
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Old Mar 18, 2011 | 01:15 PM
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yeah, I sort of figured that, but im not sure if there is room to weld on a 2.5 OD inlet on the current tank....
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Old Mar 18, 2011 | 01:54 PM
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I would consider a 2.5" ID diameter small for 700 hp @ flywheel. A 2" OD is definately going to be a significant restriction. A 2.5" dia. is 50% larger than a 2", it goes as the square. I would recommend at least 3" ID
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Old Mar 19, 2011 | 01:16 AM
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I dont think a 3 inch would matter, as the outlet on the turbo to the intercooler is only a 2.5 inch, so going with 3 inch piping seems pointless as the most restrictive point in the system would be its smallest point.
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Old Mar 19, 2011 | 05:31 PM
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More to the point, what size is the intercooler if the inlet is only 2" ?
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