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Fuel System Help 700rwhp

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Old Jan 14, 2013 | 10:08 PM
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Default Fuel System Help 700rwhp

Right now I wave a dual Walbro external setup but the pumps keep crapping out. What are people running to support the power I have? The external Walbro just isn't working out.
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Old Jan 14, 2013 | 11:05 PM
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are you running your external pump full-time? If so, try stopping that and running it off a Hobbs or WOT switch.
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Old Jan 15, 2013 | 11:24 AM
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Originally Posted by BLOWNBLUEZ06
are you running your external pump full-time? If so, try stopping that and running it off a Hobbs or WOT switch.


You can use this switch and adjust it at 2 psi of boost to kick the second pump.

http://www.summitracing.com/search/p...boost-switches

http://www.horsepowerfreaks.com/part...l_System/18678
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Old Jan 15, 2013 | 11:52 AM
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The setup on the car now is a dual external, one run on a Hobbs switch.
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Old Jan 15, 2013 | 11:58 AM
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That could be the problem, that they both external. I assume that means you have the stock internal pump as well? If so, that means both external pumps have to draw everything through the stock single pump and sock. Perhaps try swapping out the internal pump to better one or 2 better ones rather than using external pumps. Also the stock wiring is very small. If you only have the external pumps and nothing internally, maybe the bulkhead you used is too small? Are you boost referenced? How much boost are you running and what is your fuel pressure at WOT?
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Old Jan 15, 2013 | 12:18 PM
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No internal, tank is tapped, -10. 14lbs an second pump comes on at 4lbs. Fuel pressure is 60psi. Racetrnix harness as well.

I thought about the pumps not being able to suck enough fuel from the fittings, or just burning up cause of the heat.

What I would really like is advise on some kind of internal setup. I do not mind completely redoing my fuel system rather than working with what I have. I just want something that would be relatively reliable.
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Old Jan 15, 2013 | 01:28 PM
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im in the same boat as you howerver ill be closer to 800whp and by summer aiming for 1000whp.

i was trying to get more info on this
http://www.coloradospeed.com/aeromot...e-p-15182.html

i was looking into maybe a magnafuel pump on a hobbs switch so i don't have to listen to the obnoxiously loud pump all the time, just when im wot.... they have pumps for about $400 that can support 1000-2000hp.
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Old Jan 15, 2013 | 02:53 PM
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Originally Posted by StealthFRC
im in the same boat as you howerver ill be closer to 800whp and by summer aiming for 1000whp.

i was trying to get more info on this
http://www.coloradospeed.com/aeromot...e-p-15182.html

i was looking into maybe a magnafuel pump on a hobbs switch so i don't have to listen to the obnoxiously loud pump all the time, just when im wot.... they have pumps for about $400 that can support 1000-2000hp.
Wish they made that for my 99.
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Old Jan 15, 2013 | 03:24 PM
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i was trying to find more info on it like how wide the mounting plate was. if its the right dimensions you may be able to make it work. i have a 99 aswel. just seems no one has any info on it.
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Old Jan 15, 2013 | 03:43 PM
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Get rid of the crappy Walbros and put Bosch 044 pumps on it....


I have had nothing but problems with Walbro pumps through the years on my other cars and bikes... Now I run Bosch 044s and have had no more problems.... A single Bosch 044 will support 600rwhp on our busas with no meth..

I would have each pump on its own line, have both feeding a fuel log then going to the rail.

On my C5z, I have an LPE 225lph in tank pump for driving around on, using a Racetronix hot wire kit and the stock fuel line and tying into a fuel log. Then I have an external Bosch 044 on its own -8an line going to the same fuel log....The external bosch is on a Hobbs switch and uses a KB BAP.

I have WAY more fuel then I have power...(ofcourse a ton of meth helps). I have had no issues with this setup.... I am sure this setup would support 1000rwhp with meth, if not more, and drives like a stock car with no additional noise or fuel boiling.
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Old Jan 16, 2013 | 12:22 AM
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Originally Posted by nickolbag
Right now I wave a dual Walbro external setup but the pumps keep crapping out. What are people running to support the power I have? The external Walbro just isn't working out.
Where are your pumps mounted?
Do you have a filter(s) before your pumps and if so what type and micron rating?
Are you running a single -10 line to each pump?
Are you using rubber or Teflon lines?
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Old Jan 16, 2013 | 08:21 AM
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We have 100's of these systems out there working flawlessly for years, we are running a winter special now of $1,195.

Bosch 044 pump, all hose, wiring, custom fuel supply block, and upgrades are easily made to the same system if you increase power down the line.

http://www.eastcoastsupercharging.co...ategory_id=302
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Old Jan 16, 2013 | 11:51 AM
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Originally Posted by Racetronix
Where are your pumps mounted?
Do you have a filter(s) before your pumps and if so what type and micron rating?
Are you running a single -10 line to each pump?
Are you using rubber or Teflon lines?
Pumps are mounted in the rear rocker panel. 80 micron before the pumps. -10 splits to two -6 to each pump, then back to -10. Lines are rubber.

Is the split to -6 not providing enough fuel to the pump?

Originally Posted by DOUG @ ECS
We have 100's of these systems out there working flawlessly for years, we are running a winter special now of $1,195.

Bosch 044 pump, all hose, wiring, custom fuel supply block, and upgrades are easily made to the same system if you increase power down the line.

http://www.eastcoastsupercharging.co...ategory_id=302
Something to consider.
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Old Jan 16, 2013 | 11:54 AM
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Everybody is so quick to trash the pumps or try to sell this person a new system. The best solution is to figure out what is wrong with his current configuration in the hopes of correcting it with minimal expense.
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Old Jan 16, 2013 | 12:42 PM
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Originally Posted by nickolbag
Pumps are mounted in the rear rocker panel. 80 micron before the pumps. -10 splits to two -6 to each pump, then back to -10. Lines are rubber.

Is the split to -6 not providing enough fuel to the pump?
How high above the bottom of the tank, are the pumps mounted?
How are you feeding the jet pump in the P/S tank?
Where did you purchase your components / pumps etc.?
What type of media does your 80-micron pre-filter use and what is its flow capacity/pressure drop?

Most in-line pumps have weak suction so they should be ideally mounted under the fuel level in the tank. Your -6 feed lines may be of issue especially if they are rubber.

Rubber lines should not be used in a C5+. Apart from not meeting CARB requirements for vapor penetration (constant smell of fuel), they will break down and swell over time. Rubber bits can make their way into various C5 fuel system components over time causing system failure. Gearotor pumps (GSL392), check valves and jet pumps (part of the Corvette dual-tank transfer system) will suffer b/c of their tight clearances and tendency to clog. Rubber hose once softened due to exposure to solvents in pump gas will sometimes start to collapse under suction. Bottom line is that Teflon lines should be used in all new vehicle fuel systems. This is why C5/C6 factory fuel systems do not use ANY rubber parts!

If you wish to discuss your problem further, you may e-mail our tech dept. support@racetronix.com.
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Old Jan 18, 2013 | 02:51 PM
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Originally Posted by Racetronix
How high above the bottom of the tank, are the pumps mounted?
How are you feeding the jet pump in the P/S tank?
Where did you purchase your components / pumps etc.?
What type of media does your 80-micron pre-filter use and what is its flow capacity/pressure drop?

Most in-line pumps have weak suction so they should be ideally mounted under the fuel level in the tank. Your -6 feed lines may be of issue especially if they are rubber.

Rubber lines should not be used in a C5+. Apart from not meeting CARB requirements for vapor penetration (constant smell of fuel), they will break down and swell over time. Rubber bits can make their way into various C5 fuel system components over time causing system failure. Gearotor pumps (GSL392), check valves and jet pumps (part of the Corvette dual-tank transfer system) will suffer b/c of their tight clearances and tendency to clog. Rubber hose once softened due to exposure to solvents in pump gas will sometimes start to collapse under suction. Bottom line is that Teflon lines should be used in all new vehicle fuel systems. This is why C5/C6 factory fuel systems do not use ANY rubber parts!

If you wish to discuss your problem further, you may e-mail our tech dept. support@racetronix.com.

Thank you for the info.
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Old Jan 18, 2013 | 02:52 PM
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Are there any other options other than Lonnies double pump hanger?
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Old Jan 18, 2013 | 03:00 PM
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Originally Posted by nickolbag
Are there any other options other than Lonnies double pump hanger?
I think Randy @ Ragin Racing made something, not sure if was C6/04 only though.
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Old Jan 19, 2013 | 12:46 AM
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Not one answer. I run a Walbro internal and have an Aero external for my 346 running about 800 RW on high boost. If you're going to do it yourself either engineer your own or buy and tried and true system and install it yourself. There are vendors who will help you.
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Old Jan 19, 2013 | 07:43 AM
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I use the ECS stage 1 system. Works great for me.
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