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Fuel pressure problem

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Old Aug 25, 2004 | 10:51 AM
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Default Fuel pressure problem

I installed the Racetronix fuel pump last week because I was having fuel pressure loss at high rpm under boost. All in all the install was a lot easier than I expected.

However, I'm still losing fuel pressure. I've got a 99 with the twin intercooled ATI. Now I'm wondering if there was something I could have done wrong during the install that would make the pump run (the car starts and runs fine until I go WOT) but not boost the output like it's supposed to. Any ideas? Should I go with the boost-a-pump? Should I switch to the 97 style return?

At this point I'm willing to listen to any ideas you guys have.

TIA.
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Old Aug 25, 2004 | 11:02 AM
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Originally Posted by SleepieAce
I installed the Racetronix fuel pump last week because I was having fuel pressure loss at high rpm under boost. All in all the install was a lot easier than I expected.

However, I'm still losing fuel pressure. I've got a 99 with the twin intercooled ATI. Now I'm wondering if there was something I could have done wrong during the install that would make the pump run (the car starts and runs fine until I go WOT) but not boost the output like it's supposed to. Any ideas? Should I go with the boost-a-pump? Should I switch to the 97 style return?

At this point I'm willing to listen to any ideas you guys have.

TIA.
Most cars neet the Racetronix with the BAP for FI. In fact the Racetronix comes with the connection for the BAP. I would pay particular attention to Racetronix's post on this forum. They have advised against turning the BAP on max. If I were you I would wait until the Racetronix return system comes out. At least that is what I am waiting for. Tuning around fuel pressure variance is like rolling the dice. The injector duty cycle and amount of fuel deliver is subject to fuel pressure. HP should be built around a stabilized fuel delivery system. Lets hope Racetronix releases their product soon.
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Old Aug 25, 2004 | 11:31 AM
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Originally Posted by SleepieAce
I installed the Racetronix fuel pump last week because I was having fuel pressure loss at high rpm under boost. All in all the install was a lot easier than I expected.

However, I'm still losing fuel pressure. I've got a 99 with the twin intercooled ATI. Now I'm wondering if there was something I could have done wrong during the install that would make the pump run (the car starts and runs fine until I go WOT) but not boost the output like it's supposed to. Any ideas? Should I go with the boost-a-pump? Should I switch to the 97 style return?

At this point I'm willing to listen to any ideas you guys have.

TIA.
I'll state this again (this will be about the 30th time now). The regulator in the back will cause a fuel pressure drop no matter how good/big/strong the pump is. I tired everything you can imagine and the only thing that worked was putting a regulator and return on the rail.

Every time I state this a few random people chime in saying that they have no fuel pressure drop at all with the 99-02 system (with racetronix + BAP). I'm guessing these people either have a freak of nature setup or they don't have a fuel pressure data logging device they can use to understand what is really happening with their fuel pressure under varying conditions (most people do a few pulls on the dyno and think all is well).
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Old Aug 25, 2004 | 11:42 AM
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Thanks guys. That kind of what I was thinking. I saw the Racetronix post about their new FPR system, and I think that's the way I'm going to go when it comes out. Until then, I'll just drive carefully.
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Old Aug 25, 2004 | 11:53 AM
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Originally Posted by QuickSilver2002
I'll state this again (this will be about the 30th time now). The regulator in the back will cause a fuel pressure drop no matter how good/big/strong the pump is. I tired everything you can imagine and the only thing that worked was putting a regulator and return on the rail.

Every time I state this a few random people chime in saying that they have no fuel pressure drop at all with the 99-02 system (with racetronix + BAP). I'm guessing these people either have a freak of nature setup or they don't have a fuel pressure data logging device they can use to understand what is really happening with their fuel pressure under varying conditions (most people do a few pulls on the dyno and think all is well).
Thats why I said wait until Racetronix comes out with their new return system. It should resolve the problem associated with the regulator on the back.

Is it all cars made after Thanksgiving 2002 that have the new fuel pump systems? I have an 01 with the Racetronix and BAP and my fuel pressure did drop some but still managed to support over 600rwhp with the AFR at 11.5.
I want my FP to be rock solid at 60-65psi. I don't want to have to go backwards and install the 97-98 rail. So the Racetronix is the ticket for over 650rwhp. I am thinking with the new return system the BAP will not even be necessary.
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Old Aug 25, 2004 | 12:14 PM
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Originally Posted by Shinobi'sZ
Is it all cars made after Thanksgiving 2002 that have the new fuel pump systems?
You are correct, my car was built July 02 and I have the pre FFS system
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Old Aug 25, 2004 | 12:28 PM
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Originally Posted by Shinobi'sZ
Thats why I said wait until Racetronix comes out with their new return system. It should resolve the problem associated with the regulator on the back.

Is it all cars made after Thanksgiving 2002 that have the new fuel pump systems? I have an 01 with the Racetronix and BAP and my fuel pressure did drop some but still managed to support over 600rwhp with the AFR at 11.5.
I want my FP to be rock solid at 60-65psi. I don't want to have to go backwards and install the 97-98 rail. So the Racetronix is the ticket for over 650rwhp. I am thinking with the new return system the BAP will not even be necessary.
I did not even see your post until I posted mine. FWIW, I still think the BAP may be required for anything over 600RWHP.
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Old Aug 25, 2004 | 12:43 PM
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In the meantime, I would install the BAP... no knowing when that new system will come out and you dont want to blow up your engine while waiting.

VR
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Old Aug 26, 2004 | 07:42 PM
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Originally Posted by vetterdstr
In the meantime, I would install the BAP... no knowing when that new system will come out and you dont want to blow up your engine while waiting.

VR
Good point, VR. I think I'll order the BAP tomorrow. I intend to have over 600 rwhp eventually anyway, so it's not like the money's going to waste.
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Old Aug 26, 2004 | 08:34 PM
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Originally Posted by SleepieAce
I installed the Racetronix fuel pump last week because I was having fuel pressure loss at high rpm under boost. All in all the install was a lot easier than I expected.

However, I'm still losing fuel pressure. I've got a 99 with the twin intercooled ATI. Now I'm wondering if there was something I could have done wrong during the install that would make the pump run (the car starts and runs fine until I go WOT) but not boost the output like it's supposed to. Any ideas? Should I go with the boost-a-pump? Should I switch to the 97 style return?

At this point I'm willing to listen to any ideas you guys have.

TIA.
What kind of FP are you seeing? It will drop somewhat but should stay above 58-60 psi with cool gas in the tank at WOT. Is your fuel pressure dropping below that?


Have you changed the fuel filter?
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Old Aug 26, 2004 | 11:03 PM
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Originally Posted by drcoffee
What kind of FP are you seeing? It will drop somewhat but should stay above 58-60 psi with cool gas in the tank at WOT. Is your fuel pressure dropping below that?


Have you changed the fuel filter?
At what point do you think fuel filters should be changed? Mine is a 99 with about 34,000 miles on it.
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Old Aug 26, 2004 | 11:49 PM
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Default Return style

LS1 speed has nice billet rails, combine them with a Aeromotive regulator, filter, 8 AN line, the stock line as a return, Racetronix pump, BAP and wala, no pressure drop. Or you can wait for Racetronix.
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Old Aug 27, 2004 | 12:34 AM
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Originally Posted by BlownFRC
At what point do you think fuel filters should be changed? Mine is a 99 with about 34,000 miles on it.

NOW.
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Old Aug 27, 2004 | 12:52 AM
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Originally Posted by drcoffee
NOW.
Any idea how long they last?
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Old Aug 27, 2004 | 06:19 AM
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Originally Posted by Steve'01
LS1 speed has nice billet rails, combine them with a Aeromotive regulator, filter, 8 AN line, the stock line as a return, Racetronix pump, BAP and wala, no pressure drop. Or you can wait for Racetronix.
How about a link to that kit?

VR
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Old Aug 27, 2004 | 09:09 AM
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LS1 speed has nice billet rails, combine them with a Aeromotive regulator, filter, 8 AN line, the stock line as a return, Racetronix pump, BAP and wala, no pressure drop. Or you can wait for Racetronix.
Originally Posted by vetterdstr
How about a link to that kit?

VR
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Old Aug 27, 2004 | 09:50 AM
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So, guys, do you think that the Racetronix with a BAP is enough to support 500-520hp? That's about what I'm making and I'm considering adding a BAP soon......unless you think that this still won't be enough. Any idea on the cost of a BAP?

Thanks!

Jason
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Old Aug 27, 2004 | 10:04 AM
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Originally Posted by drcoffee
What kind of FP are you seeing? It will drop somewhat but should stay above 58-60 psi with cool gas in the tank at WOT. Is your fuel pressure dropping below that?


Have you changed the fuel filter?

No I haven't changed the filter. That's something else I should do. I hadn't thought of it. The pressure is dropping to about 48 psi at high rpms. It holds up pretty well below about 4500 rpm.

So, guys, do you think that the Racetronix with a BAP is enough to support 500-520hp? That's about what I'm making and I'm considering adding a BAP soon......unless you think that this still won't be enough. Any idea on the cost of a BAP?
That's about what I have. The BAP costs about $250, if I remember correctly.
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