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Old Oct 1, 2005 | 05:25 PM
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Default Fuel Guage

I have a 2003 Anniversary coupe. My fuel guage sometimes but not always registers incorrect. Not a big deal, but my dealer wants to replace the sending unit in the tank. I understand this is a 7 hour job which includes dropping the suspension. It is under warranty. Has anyone had this done and if so did the car drive the same after you got it back?
Thanks
Grant
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Old Oct 1, 2005 | 05:33 PM
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Throw some Techron in there and see if it goes away. Does it drop down to zero? If so this should take care of it. If this is your problem and you have the dealer replace it, the problem will come back eventually. Where do you get your gas?
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Old Oct 1, 2005 | 06:03 PM
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Originally Posted by 1BadC5
I have a 2003 Anniversary coupe. My fuel guage sometimes but not always registers incorrect. Not a big deal, but my dealer wants to replace the sending unit in the tank. I understand this is a 7 hour job which includes dropping the suspension. It is under warranty. Has anyone had this done and if so did the car drive the same after you got it back?
Thanks
Grant
Dropping the suspension? Somebody's trying to screw somebody here I'm thinking.
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Old Oct 1, 2005 | 06:04 PM
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Originally Posted by Antvette
Throw some Techron in there and see if it goes away. Does it drop down to zero? If so this should take care of it. If this is your problem and you have the dealer replace it, the problem will come back eventually. Where do you get your gas?
It only droped to zero once. I buy Esso gas 91 octane. Thanks for the reply.
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Old Oct 1, 2005 | 06:08 PM
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Originally Posted by LoneStarFRC
Dropping the suspension? Somebody's trying to screw somebody here I'm thinking.
They said they have to replace the sending unit inside the gas tank. They are up above the suspension. Thanks
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Old Oct 1, 2005 | 06:12 PM
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Mine has new indicators



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Old Oct 1, 2005 | 06:14 PM
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Originally Posted by 1BadC5
They said they have to replace the sending unit inside the gas tank. They are up above the suspension. Thanks
Pretty sure this can be done with the tank(s) in the car.
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Old Oct 1, 2005 | 07:10 PM
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Originally Posted by AC54ME
Mine has new indicators





Throw some techron in it
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Old Oct 1, 2005 | 09:49 PM
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I finally got tired of feeding my Vette Techron and said the hell with it, then I filled up with some Gulf gas that they sold at a place I have lunch at and the things been fine ever since.... hmmmm... go figure. I only use 94 octane & I don't think Gulf is known as a cure, but so far it's been flawless... I'm sure it won't work after writing this note about it though!
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Old Oct 1, 2005 | 09:57 PM
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Had mine done about two weeks ago at Ross Downing in Hammond. It took Randy about 2-1/2 hours to replace the passenger side sender (that is the one that causes most of the problems). I have run two tanks through it and it seems like it is working fine now. Previously, after it dropped below 1/2 tank, suddenly it would drop to empty.

Cost would have been $550, but my extended warranty covered it with a $50 deductible.
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Old Oct 1, 2005 | 10:56 PM
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Originally Posted by AC54ME
Mine has new indicators



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Old Oct 2, 2005 | 02:40 AM
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Originally Posted by LoneStarFRC
Pretty sure this can be done with the tank(s) in the car.
Depends on which fuel system he has in his car. (He said his car is an 2003 Anniversary coupe.) GM totally revised the C5 and Cadillac XLR fuel systems in the latter part of model year 2003 to accommodate future LEV 2 emission requirements. In the older fuel system (non-FFS), the sending units are removed/installed from the rear of the tanks and can be replaced without dropping the tanks. For the newer revised fuel system (with FFS), the sending units mount from the top of the tanks and the tanks have to be dropped to replace the sending units on these.

The new revised system was designated by RPO code FFS for 2003 Corvettes only. However, this name (FFS) has been unofficially applied to all vehicles with the new system. Also for model year 2003 C5s, you can tell by the Service Parts Identification Label (RPO label) on the inside of the glove box lid whether the car has the old or revised fuel system. If it has the new revised system, RPO FFS will appear on the label. Otherwise it has the older system. (NOTE: His profile shows his car as being a very early model year 2003 build, so it most likely should have the older fuel system.)

You can read more about the revised system at the following link:

Revised Fuel Tank System

Last edited by GrayC5; Oct 2, 2005 at 02:53 AM.
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Old Oct 2, 2005 | 08:08 AM
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I tried all the DIY fixes over the years (I've been around a few years) and nothing really FIXES the problem. Since my warranty was about to expire I had my dealer R&R as many little things as I could get out of them. They replaced these parts to fix the "ERRATIC FUEL GAUGE"

STRAINER P/N 12458245
SENSOR P/N 10333749

Took them about 4 hours and they didn't have to "drop" anything on my 03.

Just have the dealer actually fix the problem and be done with it, or live with it. Your choice, But changing brands of fuel or using various additives will not FIX the problem.

Tom
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Old Oct 2, 2005 | 11:46 AM
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Thanks very much for the info.
I checked the RPO codes and no FFS.
If they can do this work by just dropping the driveline and exhaust I am going to get it done.
Regards
Grant
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Old Oct 2, 2005 | 12:23 PM
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I have been told more than once that replacing the sender only delays the time till it will happen again.It was a poor design using sub standard parts.My experience has been that the Berryman B-12 is a better, and less expensive way to dissolve sulphur that has accumilated on the contacts.Techron both as an additive and in the fuel I used, did not cure the problem, in fact it went from working part of the time till it quit altogether.Three tanks of Berryman and so far the problem hasn't returned. Is it fixed? Of course not! I just consider it one of the idiosynchrasies I must live with, in order to drive my vette.
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Old Oct 2, 2005 | 01:03 PM
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I had mine replaced and it takes a few hours to replace the sending units
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Old Oct 2, 2005 | 04:52 PM
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Default Nice gauge!

Originally Posted by AC54ME
Mine has new indicators




A picture is worth a 1000 words.
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Old Oct 2, 2005 | 05:21 PM
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Go to another dealer and see what they say. If it’s under warranty, let them fix it.
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Old Oct 2, 2005 | 06:40 PM
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I have had mine replaced by the dealer as well. As mentioned above, despite the fact that I now had a new fuel sending unit assembly installed (PCM also reflashed), the erratic reading will re-occur, due to the faulty GM design. Hence this problem is chronic. However, using the Chevron gasoline does seem to reduce the annoying symptomology, somewhat. The Techron II can help, as does the Berryman B12. Interestingly, I have a colleague with an '04 who is also troubled by this.
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Old Oct 2, 2005 | 09:09 PM
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I have had this problem once approx two years ago. I put four ozs of two stroke motor oil in my tank and let it sit overnight. Next morning all was well. Since then, I put four ozs in my tank every three or four months and have never had a recurrance.
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