Notices
C5 General General C5 Corvette and C5 Z06 Discussion not covered in Tech

Charge System Fault..help please

Thread Tools
 
Search this Thread
 
Old Oct 22, 2006 | 07:51 AM
  #1  
Glenn Martins's Avatar
Glenn Martins
Thread Starter
2nd Gear
 
Joined: Aug 2006
Posts: 2
Likes: 0
Default Charge System Fault..help please

I continue to get this message on my car. The dealership said it is not stored in teh computer. They indicated that they can not help me. Have you ever seen this. I replaced the alternator and the battery. Any ideas?
Reply
Old Oct 22, 2006 | 10:30 AM
  #2  
Evil-Twin's Avatar
Evil-Twin
Team Owner
 
Joined: Mar 2001
Posts: 21,325
Likes: 3,841
From: small town in S.E Pa. PA
St. Jude Donor '03-'04
Default

Originally Posted by Glenn Martins
I continue to get this message on my car. The dealership said it is not stored in teh computer. They indicated that they can not help me. Have you ever seen this. I replaced the alternator and the battery. Any ideas?
I replaced the alternator and the battery. Any ideas?... you did this before the problem or after the problem...
Meaning:
You had a constant charging system fault, so you replaced the alternator and battery to fix it.. or

after you replaced the alternator and battery you started to get Charging system fault.
Reply
Old Oct 22, 2006 | 10:44 AM
  #3  
OrangeVegaGT's Avatar
OrangeVegaGT
Pro
 
Joined: Jan 2004
Posts: 516
Likes: 0
From: Long Island ny
St. Jude Donor '06-'07
Default

I have seen this message occasionally with no ill effect to the vehicle. When it was new I had the alternator replaced as I had indication of a discharging battery. Since then I see the charging system fault maybe once a month without any ability to reproduce it, but it only happens immediately upon starting. When do you see it?
Reply
Old Oct 22, 2006 | 01:18 PM
  #4  
blacksedan87's Avatar
blacksedan87
Race Director
Supporting Lifetime
20 Year Member
St. Jude 15 Year Donor
All Eyes On Me
Photogenic
 
Joined: Aug 2003
Posts: 16,270
Likes: 30
From: "It's 106 miles to Chicago, we've got a full tank of gas, half a pack of cigarettes, it's dark, and
St. Jude Donor '03-'04-'05-'06-'07-'08-'09-'10-'11-'12-'13-'14-'15-'16-'17-‘18-'19
NCM Sinkhole Donor
Default

The following is a quote from my service manual....

Volume 3 Page 6-393 Engine Electrical

DEFINITION: A charging system fault has been detected by the Powertrain Control Module (PCM). The PCM monitors CKT 225 at connector C2 terminal 77. If the incorrect voltage reading is detected at connector C2 terminal 77, the PCM will send a Class 2 message to the IPC indicating a charging system fault. The CHARGE SYSTEM FAULT warning message will then illuminate across the Driver's Information Center. The voltmeter indicator may or may not indicate abnormal voltage readings. If the PCM fault codes P0562 or P0563 exist, diagnose those first before proceeding with this table. Always ensure that a good battery is installed in the vehicle, charging system operation depends heavily on the battery condition.
You may have replaced the battery - but is the battery good? Have you had the battery load tested? There are two pages of diagnostics to perform that I cannot replicate here. You might check the battery and if you know someone with a service manual - check pages 6-393 through the top of page 3-396 in volume 3.

Hope this helps....
Reply
Old Oct 22, 2006 | 07:53 PM
  #5  
flynbya2's Avatar
flynbya2
Le Mans Master
20 Year Member
Conversation Starter
All Eyes On Me
Loved
 
Joined: Jul 2004
Posts: 7,727
Likes: 7
From: Twilight zone
St. Jude Donor '05-'06
Default Charge system fault

This may not be your issue,but it was mine

Loose starter cable..........

The voltmeter continually dropped,to the point of the dic completely blacking out( I was on my way home at the time),then it started missing,,,,,,,

I really thought it was at least a battery but probably an alternator


To my surprise it was just this loose connection

I hope yours is this easy
Reply
Old Oct 23, 2006 | 08:13 AM
  #6  
tomas721's Avatar
tomas721
Instructor
 
Joined: Oct 2006
Posts: 111
Likes: 0
From: Carrollton TX
Default

I've been getting this message now and then at startup but haven't had any electrical problems until yesterday. The battery is dead and I tried to jump it but was unsuccessful. It's going to the shop today.
Reply
Old Oct 24, 2006 | 06:29 PM
  #7  
berryj's Avatar
berryj
Drifting
15 Year Member
 
Joined: Mar 2003
Posts: 1,398
Likes: 1
From: Kingsport TN
Default

I have this every time I drive the car now for the past 9 months or so. I've replaced the alternator twice, battery 3 times, changed out the starter etc. I've been reassured there is no issue w/ mine and it comes down to just replacing parts to see what helps which is very $$. They said next on the list is my instrument cluster, so I decided to give up. It all began when my starter went and later the alternator was replaced which was overcharging my system. I think it fried something.

Good luck.
Reply
Old Oct 24, 2006 | 09:05 PM
  #8  
Evil-Twin's Avatar
Evil-Twin
Team Owner
 
Joined: Mar 2001
Posts: 21,325
Likes: 3,841
From: small town in S.E Pa. PA
St. Jude Donor '03-'04
Default

Originally Posted by berryj
I have this every time I drive the car now for the past 9 months or so. I've replaced the alternator twice, battery 3 times, changed out the starter etc. I've been reassured there is no issue w/ mine and it comes down to just replacing parts to see what helps which is very $$. They said next on the list is my instrument cluster, so I decided to give up. It all began when my starter went and later the alternator was replaced which was overcharging my system. I think it fried something.

Good luck.
You have the wrong alternator in your car....If you had a credible dealer, they would have told you this.... Problem is they dont realize that your new alternator is not communicating with your old PCM... I'm guessing that you now have an alternator that puts out more than 110 amps.. You PCM is expecting to see a full duty charge of 110 amps>

The alternator is very specific to the PCM...
GM's upgraded alternator is a poor fix... while it is functioning fine... the PCM thinks it isnt...

The only way to Fix this problem for sure is to have the original alternator rebuilt..But it just cant be a 110 amp GM alternator it has to have the specific part number GM 10246634 because of the specific switching found in this alternator, that talks with the PCM
Good Luck and I apologize for the poor service found at your dealership.
Bill aka ET

I've posted this many times, and you may find it of some insight.

The PCM monitors the alternator through the red and grey wires The L-terminal circuit from the generator is a discrete circuit (a discrete circuit has no splices and only one source and destination) into the PCM. The PCM applies ignition voltage to the generator L-terminal circuit. A small amount of current flows from this circuit through the generator windings to ground to create a magnetic field which starts the generator process. When the generator is at operating speed and producing voltage, a solid state switch for the L-terminal circuit in the generator opens and the PCM detects that the initial startup current flow has stopped.

The PCM expects to detect low voltage on the L-terminal circuit prior to the generator rotating at operating speed and conversely expects the circuit to be at ignition voltage potential when the generator is operational. When the PCM detects a fault (circuit shorted to ground, or circuit shorted to voltage), the Driver Information Center will display Charging System Fault.

The generator has an input to the PCM called the F Terminal to indicate the percentage of total capacity that the generator is producing. This signal is detected by the PCM as a duty cycle from the generator and displayed on the scan tool as a percentage. The PCM can monitor the generators output under all conditions to determine if it is functioning normally.

When there is low demand from the electrical system on the generator, a low duty cycle percentage will be displayed. As more accessory load is placed on the generator, the duty cycle output detected by the PCM will approach 100 percent. A normally functioning generating system will never reach 100 percent as indicated on the scan tool.

The L and F terminals are the red and grey

I hope this helps...

Last edited by Evil-Twin; Oct 24, 2006 at 09:20 PM.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
Old Oct 24, 2006 | 11:16 PM
  #9  
blacksedan87's Avatar
blacksedan87
Race Director
Supporting Lifetime
20 Year Member
St. Jude 15 Year Donor
All Eyes On Me
Photogenic
 
Joined: Aug 2003
Posts: 16,270
Likes: 30
From: "It's 106 miles to Chicago, we've got a full tank of gas, half a pack of cigarettes, it's dark, and
St. Jude Donor '03-'04-'05-'06-'07-'08-'09-'10-'11-'12-'13-'14-'15-'16-'17-‘18-'19
NCM Sinkhole Donor
Default

What an excellent and informative post by E-T. Thank you Bill! I now know that if I experience an alternator failure in my car - I will be sure to either have my alternator rebuilt to the same standards or make sure that I get the exact replacement - part number GM 10246634.

Thanks Bill, I learn something from you every time I cross your path.

Randy
Reply
Old Oct 25, 2006 | 06:39 AM
  #10  
Z06HPISFUN's Avatar
Z06HPISFUN
Drifting
15 Year Member
 
Joined: Oct 2005
Posts: 1,507
Likes: 7
From: Palmetto FL
St. Jude Donor '07
Default

Originally Posted by blacksedan87
What an excellent and informative post by E-T. Thank you Bill! I now know that if I experience an alternator failure in my car - I will be sure to either have my alternator rebuilt to the same standards or make sure that I get the exact replacement - part number GM 10246634.

Thanks Bill, I learn something from you every time I cross your path.

Randy
I just got the "Charge System Fault" message last month and was unsure as to what it meant. Thanks to ET, I know exactly what to do. The man never ceases to amaze me
Reply
Old Oct 25, 2006 | 07:55 AM
  #11  
dajael
Guest
 
Posts: n/a
Default

Originally Posted by myc5inparadise
I just got the "Charge System Fault" message last month and was unsure as to what it meant. Thanks to ET, I know exactly what to do. The man never ceases to amaze me
Bill is the BEST!!!

Reply
Old Oct 25, 2006 | 09:31 PM
  #12  
RH55A's Avatar
RH55A
Heel & Toe
 
Joined: Nov 2001
Posts: 24
Likes: 0
From: Palm Harbor FL
Default

I had and still have an intermittent Charge Fault message since the car was new (MY 04). My car has had no problems with charging and I can actually generate the message. If I release the key as soon as the engine starts the message appears, real quick release. Apparently there is a race to the PCM, if the key is released quickly the starting voltage drop and subsequent recovery sends the wrong message to the PCM. I had 3 dealers ring the system out and all found no problem. Hope this helps.
Reply
Old Oct 26, 2006 | 05:58 PM
  #13  
rrichar2591's Avatar
rrichar2591
Drifting
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Sep 2004
Posts: 1,737
Likes: 349
From: Layton Utah
Default

Thanks Bill (ET)
I just printed this off and will keep it with my service manuals as a ref. in the future.
Thanks again,
Reply

Get notified of new replies

To Charge System Fault..help please





All times are GMT -4. The time now is 07:21 AM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE