Notices
C5 General General C5 Corvette and C5 Z06 Discussion not covered in Tech

headlight adjuster hole plug

Thread Tools
 
Search this Thread
 
Old Mar 20, 2007 | 08:45 AM
  #1  
jawzforlife's Avatar
jawzforlife
Thread Starter
Pro
10 Year Member
 
Joined: Jun 2004
Posts: 548
Likes: 1
From: Champlin MN
Default headlight adjuster hole plug

I'm missing the adjuster hole plug on my driver-side headlight. It is the black circular plug that is on the inside (facing the center of the car) of each head light, that can only be seen when the lights pop up.

I was going to order the plug today, but now I see a few different options to get.

HEADLIGHT ADJUSTER HOLE PLUG - 2.4"

HEADLIGHT ADJUSTER HOLE PLUG - 1.3"

Corvette Headlight Adjuster Hole Plugs, 1997-1999

I'm not near my car right now, so I cant measure the size, but if by going by memory, I'd say it is the 2.4"...am I correct?
Reply
Old Mar 20, 2007 | 09:01 AM
  #2  
11yellowgscpe's Avatar
11yellowgscpe
Burning Brakes
15 Year Member
 
Joined: Jul 2002
Posts: 1,054
Likes: 0
From: Perry Hall MD
Default

I beleive the smaller cover is for 97-00. When I replaced mine on my 99 I had to get the newer black bezel that goes around the housing. Wasn't that expensive and the cover you are missing locks in the hole better. Hope this helps.
Reply
Old Mar 20, 2007 | 09:13 AM
  #3  
jawzforlife's Avatar
jawzforlife
Thread Starter
Pro
10 Year Member
 
Joined: Jun 2004
Posts: 548
Likes: 1
From: Champlin MN
Default

Originally Posted by 03spiralcpe
I beleive the smaller cover is for 97-00. When I replaced mine on my 99 I had to get the newer black bezel that goes around the housing. Wasn't that expensive and the cover you are missing locks in the hole better. Hope this helps.
that's what the dealer told me, that they dont sell the plug any more, and that you need to buy the entire plastic wrap around. I'd rather just get the a $4.00 plug and be done with it.

P.S. this is for a 1999
Reply
Old Mar 20, 2007 | 09:42 AM
  #4  
ptdrummer54's Avatar
ptdrummer54
Safety Car
 
Joined: Feb 2004
Posts: 4,208
Likes: 2
From: Rochester MN
CI 5-6-7-8 Veteran
St. Jude Donor '04-'05-'06-'07
NCM Ambassador
Default

I'm thinking the early years use the bigger one - here's what Ecklers has...

http://www.ecklers.com/product.asp?p...dept%5Fid=1476
Reply
Old Mar 20, 2007 | 09:55 AM
  #5  
Pitt's Avatar
Pitt
Racer
25 Year Member
 
Joined: Sep 2000
Posts: 389
Likes: 0
From: Clermont, FL
Default

Originally Posted by 03spiralcpe
I beleive the smaller cover is for 97-00.
Actually it's for the 97 through 99 model years. 2000 and up use the locking plug setup.
Reply
Old Mar 20, 2007 | 10:11 AM
  #6  
jawzforlife's Avatar
jawzforlife
Thread Starter
Pro
10 Year Member
 
Joined: Jun 2004
Posts: 548
Likes: 1
From: Champlin MN
Default

Originally Posted by ptdrummer54
I'm thinking the early years use the bigger one - here's what Ecklers has...

http://www.ecklers.com/product.asp?p...dept%5Fid=1476
that's the one I have linked in my first post (last link), but I was planning on ordering some other stuff from Corvette Central, so are you thinking that the Ecklers plug is the same as this one..

http://www.parts123.com/parts123/yb....Z5Z5Z50000050C
Reply
Old Mar 20, 2007 | 10:16 AM
  #7  
ptdrummer54's Avatar
ptdrummer54
Safety Car
 
Joined: Feb 2004
Posts: 4,208
Likes: 2
From: Rochester MN
CI 5-6-7-8 Veteran
St. Jude Donor '04-'05-'06-'07
NCM Ambassador
Default

I think it is the same - I'm not near mine either, but as I recall it is more like 2" in diameter on my 97...
Reply
Old Mar 20, 2007 | 10:19 AM
  #8  
jawzforlife's Avatar
jawzforlife
Thread Starter
Pro
10 Year Member
 
Joined: Jun 2004
Posts: 548
Likes: 1
From: Champlin MN
Default

Originally Posted by ptdrummer54
I think it is the same - I'm not near mine either, but as I recall it is more like 2" in diameter on my 97...
ya the small size (1.3") seams real small. I'm thinking it is the larger size (2.4").

But the Ecklers plug and the 2.4" Corvette Central plug look different. The Ecklers plug as little "tabs" around the edge of the plug.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-1

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-2

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-3

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-4

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-5

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-6

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-7

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-8

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-9

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
Old Mar 20, 2007 | 10:23 AM
  #9  
ptdrummer54's Avatar
ptdrummer54
Safety Car
 
Joined: Feb 2004
Posts: 4,208
Likes: 2
From: Rochester MN
CI 5-6-7-8 Veteran
St. Jude Donor '04-'05-'06-'07
NCM Ambassador
Default

Originally Posted by jawzforlife
ya the small size (1.3") seams real small. I'm thinking it is the larger size (2.4").

But the Ecklers plug and the 2.4" Corvette Central plug look different. The Ecklers plug as little "tabs" around the edge of the plug.
I recently got a set of painted headlight bezels - they had large plugs with tabs in them. I never saw my original ones (they were gone when I bought the car), so I didn't have anything to compare them to
Reply
Old Mar 20, 2007 | 10:28 AM
  #10  
Odd Dog's Avatar
Odd Dog
Instructor
 
Joined: Aug 2006
Posts: 246
Likes: 1
From: Pompton Plains New Jersey
Default I just went through this..

I got them for my 98 coupe, Ecklers are the ones you want if your vette is 97-99

The link to corvette central is for 2000 and up.

thats the story in a nut shell, my dealer also wanted me to "upgrade" re: more money to get the new surrounds.
Ecklers saved me!!
Reply
Old Mar 20, 2007 | 10:29 AM
  #11  
jawzforlife's Avatar
jawzforlife
Thread Starter
Pro
10 Year Member
 
Joined: Jun 2004
Posts: 548
Likes: 1
From: Champlin MN
Default

Originally Posted by ptdrummer54
I recently got a set of painted headlight bezels - they had large plugs with tabs in them. I never saw my original ones (they were gone when I bought the car), so I didn't have anything to compare them to
I'm guessing your bezel/hole looked like this

Reply
Old Mar 20, 2007 | 10:29 AM
  #12  
AC54ME's Avatar
AC54ME
Team Owner
Supporting Lifetime Gold
10 Year Member
 
Joined: Feb 2003
Posts: 37,329
Likes: 12
From: Plano Texas
CI 6-7-8-9 Veteran
CI-VI Car Show Winner
St. Jude Donor '07-'08-'09-'10-'11-'12-'13
Default

Purchase the NEW surrounds and new PLUGS.

The old style will continue to fall out (unless you tape/glue them in).

Cost is ~$50 for the whole thing (both sides).

It requires removing, and reinstalliing, three screws per side. Total time should be about 10 minutes for both sides.
Reply
Old Mar 20, 2007 | 10:30 AM
  #13  
jawzforlife's Avatar
jawzforlife
Thread Starter
Pro
10 Year Member
 
Joined: Jun 2004
Posts: 548
Likes: 1
From: Champlin MN
Default

Originally Posted by Odd Dog
I got them for my 98 coupe, Ecklers are the ones you want if your vette is 97-99

The link to corvette central is for 2000 and up.

thats the story in a nut shell, my dealer also wanted me to "upgrade" re: more money to get the new surrounds.
Ecklers saved me!!
ok, so Ecklers in my only option then. Easy as that, thanks

and yes mine is a 1999
Reply
Old Mar 20, 2007 | 10:33 AM
  #14  
Odd Dog's Avatar
Odd Dog
Instructor
 
Joined: Aug 2006
Posts: 246
Likes: 1
From: Pompton Plains New Jersey
Default ac54me is right

I siliconed mine in so they would not fall out again!
Good luck with your "repair"
Reply
Old Mar 20, 2007 | 12:35 PM
  #15  
talon90's Avatar
talon90
Team Owner
Supporting Lifetime
15 Year Member
 
Joined: Aug 2002
Posts: 35,617
Likes: 167
Tech Contributor
Cruise-In 11 Veteran
NCM Ambassador
St. Jude Donor '05-'06-'07-'10
Default

Originally Posted by AC54ME
Purchase the NEW surrounds and new PLUGS.

The old style will continue to fall out (unless you tape/glue them in).

Cost is ~$50 for the whole thing (both sides).

It requires removing, and reinstalliing, three screws per side. Total time should be about 10 minutes for both sides.
That's what I did as well. The attached image is from the parts list. There are two different parts that could be in place on your car depending upon which bezel design you have. My '97 had the first design (smaller size) so I simply replaced all the parts for around $40 bucks from the service department.

In 1997 there was the first design 1.30" diameter part number 10297460 and the second design 2.40" diameter 10435410. The design changed for the '98 model year but some of each made it out into cars. The old style (smaller part) has a coin slot in the center that can be used to twist lock it into place. The larger part dropped the coin slot. If your '99 is in from the factory condition for this part it should be the larger of the two. The 2.40" diameter part number 10435410 and should do it.

Paul
Attached Images  
Reply
Old Mar 20, 2007 | 08:58 PM
  #16  
HollywoodFRC's Avatar
HollywoodFRC
Racer
10 Year Member
 
Joined: Jan 2006
Posts: 479
Likes: 2
From: Hollywood Maryland
Default New ones fall off too!

I installed the newer headlight surrounds on my '99 so I could take advatadge of the newer so called 'locking' plug after losing two of the old style plugs. Well the new locking ones came off also. I got new ones GM#10435410 and this time RTVed them to the surround. Hopefully they'll stay. The Ecklers is the old style plug (Smooth continuous beveled edge), the Corvette Central looks like is the new style (It has slotted edges and a deep slot for using a coin to turn).
Reply
Old Mar 20, 2007 | 09:07 PM
  #17  
ROJ#79's Avatar
ROJ#79
Drifting
15 Year Member
 
Joined: Jun 2004
Posts: 1,484
Likes: 20
From: FLORIDA
Default

Here's what I did with my '99. It's a cheap and easy fix.
Take the black top off of one of your spray cans and cut a circle out of
the top of it. Then super glue or silicone it in the back of the plastic suround on your headlamp assembly and it's fixed. The hole is only for lamp adjustment which you probaly won't do any way. If you need to just take off the suround.
Reply

Get notified of new replies

To headlight adjuster hole plug

Old Mar 20, 2007 | 09:09 PM
  #18  
travelingypsye's Avatar
travelingypsye
Melting Slicks
15 Year Member
 
Joined: Feb 2002
Posts: 2,956
Likes: 2
From: Indianapolis In
Default

OK heres the ultimate answer to this conundrum. regardless of the size, locking or not, old or new type bezel, duct tape the holes. It is cheap, supplies never run out, your lights are only on at night (when you are driving) so no one will see them, no need to bust a gut trying to save the plastic thingies that you glued or siliconed into place. the only other thig to say is..............Taa-Daa!!!!!
Reply
Old Mar 20, 2007 | 09:38 PM
  #19  
VRROOOM2's Avatar
VRROOOM2
Safety Car
 
Joined: Jul 2005
Posts: 4,743
Likes: 0
From: Omaha Nebraska
St. Jude Donor '06
Default

Originally Posted by travelingypsye
OK heres the ultimate answer to this conundrum. regardless of the size, locking or not, old or new type bezel, duct tape the holes. It is cheap, supplies never run out, your lights are only on at night (when you are driving) so no one will see them, no need to bust a gut trying to save the plastic thingies that you glued or siliconed into place. the only other thig to say is..............Taa-Daa!!!!!
DUCT TAPE????
Dude, NO freakin' WAY!!!

You're putting duct tape on a Vette??? What are you thinking????

Take away his keys!!!
Reply
Old Mar 20, 2007 | 10:26 PM
  #20  
RedWolf's Avatar
RedWolf
Drifting
20 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Nov 2004
Posts: 1,739
Likes: 1
From: Paris Illinois
CI 6-7-8-9-10 Veteran
St. Jude Donor '08-'09
Default

Originally Posted by VRROOOM2
DUCT TAPE????
Dude, NO freakin' WAY!!!

You're putting duct tape on a Vette??? What are you thinking????

Take away his keys!!!
He probably uses.....GASP!.......bailing wire, too!
Reply



All times are GMT -4. The time now is 03:33 PM.

story-0
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-1
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-2
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-3
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-4
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-5
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-6
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-7
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-8
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-9
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE