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Coolant Expansion Tank Replacement Straightforward?

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Old May 30, 2008 | 08:28 PM
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Default Coolant Expansion Tank Replacement Straightforward?

Hi all,

On my '99 C5, on the top of the coolant expansion / recovery tank, is a nipple that connects to a (looks like) 1/4 ID rubber hose that heads toward the top of the radiator. That plastic nipple is cracked where it meets the tank, and leaks a small amount of coolant sometimes. Especially after shutting the car off when it is hot.

Questions, please:

1) I presume the correct fix for this is replacement of the complete tank (I really don't want to dink around with epoxy, etc. and hope it lasts.) Is this the proper fix?

2) The replacement of the tank looks extremely straight-forward. Are there any surprises I should know about?

3) Do I need to order any new gaskets, o-rings, etc. to complete the job correctly, or just the new tank?

Tanks! err, I mean, Thanks! ....:o
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Old May 30, 2008 | 08:31 PM
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Do a search on coolant tank replacement - the procedure is fully documented with pics.
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Old May 30, 2008 | 08:40 PM
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Piece of cake.
I took mine off to paint it.
Just drain enough antifreeze so the level in the radiator is below the lowest point of the tank.
That way you won't spill much fluid.
Keep us posted and good luck
Fireman591
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Old May 30, 2008 | 08:52 PM
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Thanks folks.

@ MagRedConv,

Thanks. I searched those terms, but I guess I'm not a very good searcher! I'll try harder next time. If I get stuck, I'll pull out the (rather encyclopedic!) 3-volume dealer service manual I have, but I will have to go to the gym to get in shape to lift it!

@ fireman591,

Thanks much! That's what I was hoping to hear!

-Toxdoc
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Old May 30, 2008 | 08:55 PM
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Glad to assist. When searching make sure you're searching within the forum you're in, not the entire site.
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Old May 30, 2008 | 09:01 PM
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Ah, now I get it. Thanks!
Originally Posted by MagRedConv
Glad to assist. When searching make sure you're searching within the forum you're in, not the entire site.
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Old Jul 2, 2008 | 01:58 AM
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fireman591,

Thanks. I finally found time to do it. I allocated an hour, the whole thing took like 15 minutes, no instructions needed. Just a 10mm socket and pliers for the spring hose clamps. Thanks!
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Old Jul 2, 2008 | 08:44 AM
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Been wanting to paint mine and wondered about removal
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Old Jul 2, 2008 | 09:12 AM
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Painted mine, they look great. I will post Pics on Thursday Night.
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Old Jul 2, 2008 | 10:11 AM
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It is a piece of cake just be sure to get the correct model year tank as different years will look very similiar, but the coolant level sensor will not work properly, even though it looks all correct, and plugs in. In early years such as the 99's the float switch worked differently. If you get the wrong one you will end up getting a low coolant indicator light, even if the tank is filled to the proper height. The float switch is inside the tank and not removeable.
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