Notices
C5 General General C5 Corvette and C5 Z06 Discussion not covered in Tech

stripped spark plug threads

Thread Tools
 
Search this Thread
 
Old Aug 11, 2009 | 06:11 PM
  #1  
futuretech's Avatar
futuretech
Thread Starter
Drifting
15 Year Member
 
Joined: Aug 2007
Posts: 1,495
Likes: 0
From: Homer Glen IL
Default stripped spark plug threads

One of my plugs came out hard and the new one won't go all the way in. What is the best way to repair the threads without taking the head off?
Reply
Old Aug 11, 2009 | 06:15 PM
  #2  
TheDingo's Avatar
TheDingo
Melting Slicks
 
Joined: Sep 2008
Posts: 2,389
Likes: 5
From: Northern Virginia
Default

i think you have to get that re-machined..
Reply
Old Aug 11, 2009 | 07:28 PM
  #3  
Evolution's Avatar
Evolution
Drifting
20 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Jul 2004
Posts: 1,337
Likes: 0
From: Willow Spring N.C.
Default

Have you tried putting the old one back in?
You could run a tap through it, but you'd have shavings in the cylinder. If you try it, put some vaseline on the tap to catch as many of the shavings as possible. Go slow and straight. Work the tap in a little, then work it out. Don't just drive the tap all the way in. Taking time with this will save you! Every time you back the tap out, wipe the tap off and put more vaseline on it. Do this until you can seat the spark plug in place. You don't have to load the tap with excessive vaseline. If it works, try to clear out the vaseline from the threads. Make sure you put anti-seize on the spark plug threads if you don't know.
Hope this helps.

Last edited by Evolution; Aug 11, 2009 at 07:37 PM.
Reply
Old Aug 11, 2009 | 07:30 PM
  #4  
dougbfresh's Avatar
dougbfresh
Le Mans Master
 
Joined: Nov 2005
Posts: 6,993
Likes: 25
Default

Helicoil BUT, depending on which plug, you may have to pull the head anyway. You could try a thread chaser to clean them up again but if you really galled them, a helicoil is really your only option short of a new head.
Reply
Old Aug 11, 2009 | 07:32 PM
  #5  
dobewillie's Avatar
dobewillie
Race Director
 
Joined: Mar 2006
Posts: 10,477
Likes: 4
From: lockport n.y
Default

good luck with a cheap repair
Reply
Old Aug 11, 2009 | 08:21 PM
  #6  
Fastbird's Avatar
Fastbird
Race Director
20 Year Member
Pro Mechanic
Liked
Community Favorite
 
Joined: Mar 2004
Posts: 12,466
Likes: 886
From: Fort Wayne IN
2025 C5 of the Year Finalist - Modified
C5 of Year Finalist (performance mods) 2019
2017 C5 of the Year Finalist
2016 C5 of the Year Finalist
2015 C5 of the Year Finalist
Default

Go to the parts store and pick up a thread chaser/cleaner. Cover with vaseline or a thick grease and see if you can't salvage the threads before taking more drastic measures.
Reply
Old Aug 11, 2009 | 08:49 PM
  #7  
intoc6s's Avatar
intoc6s
Drifting
 
Joined: Apr 2008
Posts: 1,316
Likes: 2
From: St. Louis Mo
Default

Originally Posted by Fastbird
Go to the parts store and pick up a thread chaser/cleaner. Cover with vaseline or a thick grease and see if you can't salvage the threads before taking more drastic measures.
Absolutely!
Reply
Old Aug 11, 2009 | 10:43 PM
  #8  
itzza427's Avatar
itzza427
Le Mans Master
15 Year Member
 
Joined: Sep 2007
Posts: 7,604
Likes: 8
From: Belleville Il
Default

Originally Posted by Fastbird
Go to the parts store and pick up a thread chaser/cleaner. Cover with vaseline or a thick grease and see if you can't salvage the threads before taking more drastic measures.
I just want to emphasize THREAD CHASER/CLEANER!!! MANY try to substitute a regular tap to chase threads,,and especially in aluminum THAT could be a BIG mistake!!! Quite a difference between them!!
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
Old Aug 11, 2009 | 11:02 PM
  #9  
Evolution's Avatar
Evolution
Drifting
20 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Jul 2004
Posts: 1,337
Likes: 0
From: Willow Spring N.C.
Default

Originally Posted by itzza427
I just want to emphasize THREAD CHASER/CLEANER!!! MANY try to substitute a regular tap to chase threads,,and especially in aluminum THAT could be a BIG mistake!!! Quite a difference between them!!
I guess I'm one of the many, but as of yet, NO issues. That includes an LS1 spark plug hole a friend messed up on his GTO. But yeah, I'll agree with the chaser/cleaner. I guess I've just been used to a tap for to long.
Reply
Old Aug 11, 2009 | 11:44 PM
  #10  
Oh 2 Fun's Avatar
Oh 2 Fun
Le Mans Master
15 Year Member
Liked
Loved
 
Joined: Oct 2007
Posts: 6,868
Likes: 770
From: Kelso Washington
St. Jude Donor '09, '13, '15
Default

Yep, youse guys are right on track.....

And, after "cleaning/chasing", be sure to just snug up the new plug, don't over torque!

Jeez....Mariah Carey is pathetic these days....she's on some show singing while I type this...no...badly lip sinking...not singing...very badly.....her new "hit" called "why are you so obsessed with ME".....Girl....you ain't all that...at all....what happened to the great singer we knew? SAD...so sad....her lips weren't even matching the lyrics....sorry, not to take this off topic but she's just obsessed with herself these days....
Reply
Old Aug 12, 2009 | 12:29 AM
  #11  
SaberD's Avatar
SaberD
Melting Slicks
10 Year Member
 
Joined: Nov 2008
Posts: 2,938
Likes: 65
From: Rochester Hills MI
Default

this is what you need:
Reply
Old Aug 12, 2009 | 04:22 AM
  #12  
QCY2K6's Avatar
QCY2K6
Racer
15 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Nov 2008
Posts: 314
Likes: 0
From: Queen Creek Arizona
Default

Originally Posted by Evolution
Have you tried putting the old one back in?
You could run a tap through it, but you'd have shavings in the cylinder. If you try it, put some vaseline on the tap to catch as many of the shavings as possible. Go slow and straight. Work the tap in a little, then work it out. Don't just drive the tap all the way in. Taking time with this will save you! Every time you back the tap out, wipe the tap off and put more vaseline on it. Do this until you can seat the spark plug in place. You don't have to load the tap with excessive vaseline. If it works, try to clear out the vaseline from the threads. Make sure you put anti-seize on the spark plug threads if you don't know.
Hope this helps.
Good Tip
Thanks
Reply
Old Aug 12, 2009 | 11:51 AM
  #13  
Vetteman Jack's Avatar
Vetteman Jack
Administrator
Supporting Lifetime
Veteran: Navy
St. Jude 20 Year Donor
25 Year Member
Veteran: Reserves
 
Joined: Mar 2001
Posts: 368,415
Likes: 24,798
From: In a parallel universe. Currently own 2014 Stingray Coupe.
C7 of the Year - Modified Finalist 2021
MO Events Coordinator
St. Jude Co-Organizer
St. Jude Donor '03 thru '26
NCM Sinkhole Donor
CI 5, 8 & 11 Veteran
Default

No advice other than that above, but best of luck with the repair.
Reply

Get notified of new replies

To stripped spark plug threads





All times are GMT -4. The time now is 07:25 AM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE