Question .. Installing larger sway bars
Thread Starter
Burning Brakes
Joined: Oct 2005
Posts: 866
Likes: 4
From: Iowa
Question .. Installing larger sway bars
Installing Z06 shocks and swaybars on my "04 roadster. Question ref the front swaybar .... is quite larger than the OEM .. the brackets will not fully seat upon tightening over the rubber bushings .. am I doing something incorrect ..... btw the front end is up jackstands w/ the tires off. Any suggestions/thoughts would be greatly appreciated. Thank-you
Racer
Joined: Dec 2006
Posts: 473
Likes: 1
From: Newport Oregon
Are you using the bushings\mounts for the larger swaybar? You need to or you'll end up with the bar binding and functionally becoming a solid link, not good. With the correct pieces it should just bolt up fine.
Drifting
Joined: Apr 2004
Posts: 1,888
Likes: 21
From: Olathe, Kansas
I replaced the rubber bushings with Pfadt Poly bushings, and they fit and bolted up just fine.
Drifting
Joined: Dec 2004
Posts: 1,820
Likes: 2
From: San Diego
3mm washers
This worked for me (and continues to work) for past 5 years:
I installed Z06 sways on a '04 convertible. You don't need poly bushings but they'll work too.
3mm washers create the right space
I installed Z06 sways on a '04 convertible. You don't need poly bushings but they'll work too.
3mm washers create the right space
Drifting
Joined: Aug 2009
Posts: 1,288
Likes: 2
From: Richmond Virginia
I have C6 z51 bars and the poly bushings to fit the larger bars. The brackets and bushings are the same Outside diameter on all C5's and C6's the hole in the bushing is larger or smaller depending on sway bar thickness.
Racer
Joined: Jan 2008
Posts: 268
Likes: 2
From: Crawfordsville Indiana
Use the new bushings that came with the new sway bar, Poly or the stock rubber type. Use the existing mounting brackets. Start threading the bolts that hold the brackets to the frame by hand. Then use a socket and tighten one bolt a little at a time. Alternate until the bracket is flush against the frame and torque to spec. The bushings have a long gated slot that fits into the bracket. Check that.
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Thread Starter
Burning Brakes
Joined: Oct 2005
Posts: 866
Likes: 4
From: Iowa
As I had stated, I had the front end up on jackstands and suspension was just hanging w/ no pressure. Which I was told the swaybars would install properly w/ no problems, that wasn't my case.As soon as I let the front end down and put pressure back on the suspension, everything bolted right with no gaps in the brackets.
Very nice improvement!
Safety Car
Joined: Apr 2004
Posts: 3,738
Likes: 10
From: Austin, Texas
You are definitely skinnier than me...
Racer
Joined: Jan 2008
Posts: 268
Likes: 2
From: Crawfordsville Indiana
I going to go out on a limb and say that 99% of us who have installed sway bars, front or rear, have done so with the lower control arms hanging. If what you did worked for you,then that's all that matters.
Thread Starter
Burning Brakes
Joined: Oct 2005
Posts: 866
Likes: 4
From: Iowa
Thread Starter
Burning Brakes
Joined: Oct 2005
Posts: 866
Likes: 4
From: Iowa
Thread Starter
Burning Brakes
Joined: Oct 2005
Posts: 866
Likes: 4
From: Iowa