Door Panel Delamination Fix Tutorial/Write Up/How To

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Dec 16, 2011 | 08:16 AM

#41

BigTattooMan

Melting Slicks

Joined: Apr 2009

Posts: 2,772

Likes: 3

From: Gastonia NC

St. Jude Donor '10

Wow great write up and good timing on this thread revival, my panel is starting to pop up. Right now I'm able to push it back and stick but I feel that won't work much longer.

Again thanks for the write up/idea

May 4, 2014 | 01:47 AM

#42

Smokin Joe

Drifting

Joined: Sep 2002

Posts: 1,614

Likes: 7

From: South Florida

Markymark, and others, if you did this fix, how are the door panels holding up with the epoxy, or whatever glue you used?

May 4, 2014 | 01:26 PM

#43

CactusCat

Melting Slicks

Joined: Nov 2009

Posts: 2,922

Likes: 219

From: West Branch, MI

Excellent writeup. Very much appreciate you taking time to document and photograph everything. Also enjoyed your clever remarks! I noticed this problem on my drivers door and as I'll soon be installing a new DD radio and new speakers, I'm going to do this while I've got the door panels off. Well done !!!!!

May 27, 2014 | 12:24 PM

#44

drb9298

3rd Gear

Joined: Jul 2013

Posts: 3

Likes: 0

Jul 4, 2016 | 07:36 AM

#45

73Corvette

Le Mans Master

Joined: Feb 2012

Posts: 6,644

Likes: 479

From: OK

Excellent tutorial...informative and funny...

Now I'm curious HOW many shop vacs have been returned since the posting of this thread... I think I'd have a hard time sleeping at night if I did that... can't you make some kind of a simple PVC valve to close once you get the vacuum pulled, so you don't ruin a brand new shop vac and still get the job done?

Jul 4, 2016 | 11:01 AM

#46

Ron Miller

Le Mans Master

Joined: Jun 2004

Posts: 9,015

Likes: 331

From: Southeast Missouri

Quote:

Originally Posted by 73Corvette

Excellent tutorial...informative and funny...

Not really, once the vacuum is shut off, air leakage into the spot will result in the vinyl pulling back away from the substrate, some type of vacuum must be continued until the adhesive has time to re-attach the vinyl to the backing . . . . .

That said, I wanted to add my two cents worth to the refrigerator compressor story . . . . .
I have kept an old refrigerator compressor in my shop for many years, useful for a lot of projects such as vacuum forming projects, pulling a vacuum on A/C systems prior to re-charging, etc. They'll run for many years with no apparent problems.

I learned of their potential many years ago from an old mechanic in my home town who was pulling a vacuum on an R-12 automotive system. His had been in use for over 15 years . . . . . still functional.
Shortly thereafter I procured my own and have had it in occasional use over the past 30 plus years for various projects. They're cheap, easy to come by (often free prior to disposal of the old refrigerator), and only need a "Tap-a-Line" valve instaled on the suction line to allow connection of a hose of your choice . . . . .

Though some of you guys might like to know . . . . .

Last edited by Ron Miller; Jul 4, 2016 at 11:04 AM.

Jul 10, 2018 | 10:02 AM

#47

My1stONE

Advanced

Joined: Jun 2018

Posts: 51

Likes: 10

Door Panels

Great job with the repair and your indepth info on how and why you did what you did. I'm thinking about trying this out on mine.
I do have one question for you, if you recovered the bottom of the Panels why not do the whole thing? The bottom of the Panels look fantastic! I'm sure that it would be more difficult to do the top but I'm sure it'll be worth the effort. I know that the top has more difficult curves and pockets to try and make sure the material conforms to all this but a good contact cement, heat gun and a good roller should make it a little easier and with great results. I have done this on other panels and they came out great. I'm going to try it out and I'LL let everyone know how it goes. And don't worry I'll get plenty of pictures. Thanks again!