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Caliper Queston

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Old Mar 5, 2012 | 06:16 AM
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I posted this in another thread and didn't get much response, thought it justified a new one:

I found that must dust boots were completely melted off on on side's rear calipers last night, and about 95% gone on the other. I took the calipers off and was going to order a rebuild kit when I found this thread and several others like it saying that all of that was unnecessary as it would just happen again... SO:

1. Do I need to replace the "crush washers" on the brake lines before re-installing my calipers? if so would I be able to get them at auto parts stores or do I need to make a trip to the dealer

2. The pistons are definitely filthy. Do I need to pull the pistons to clean them? Once I pull them will I be able to re-install without needing a rebuild kit? what are the best methods for cleaning?

Thanks.
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Old Mar 5, 2012 | 07:07 AM
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I would replace the crush washer, they are not expensive. The piston boots shouldn't melt away. You should purchase a kit if you are going to rebuild the calipers. Your also could purchase new or rebuilt calipers if you don't want to do it yourself.
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Old Mar 5, 2012 | 07:59 AM
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I would get new washers and you should be able to get them at any parts store. I would also get the rebuild kit if you're going to be removing the pistons and have it apart. If you do that then the washers will come in the kit.
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Old Mar 5, 2012 | 09:40 AM
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Originally Posted by meflyfrc
I would replace the crush washer, they are not expensive. The piston boots shouldn't melt away. You should purchase a kit if you are going to rebuild the calipers. Your also could purchase new or rebuilt calipers if you don't want to do it yourself.
According to several Corvette Forum members who road race responding to previous threads melting the caliper boots off is both normal and unavoidable.

Originally Posted by mstromquist
I would get new washers and you should be able to get them at any parts store. I would also get the rebuild kit if you're going to be removing the pistons and have it apart. If you do that then the washers will come in the kit.
I've been told the washers do not come with the kit.

I'm mainly looking for recommendations on what I should do about he piston. should I push the dirty piston back in like it is (seems like a horrible idea) clean it while still in the caliper? or pull it out? whats the best method of cleaning?
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Old Mar 5, 2012 | 09:46 AM
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Originally Posted by LouisvilleZ06
According to several Corvette Forum members who road race responding to previous threads melting the caliper boots off is both normal and unavoidable.



I've been told the washers do not come with the kit.

I'm mainly looking for recommendations on what I should do about he piston. should I push the dirty piston back in like it is (seems like a horrible idea) clean it while still in the caliper? or pull it out? whats the best method of cleaning?
Visit one of our local NAPA's, get a caliper rebuild kit. Take your calipers and use a air hose to blow the pistons out of the housing. Clean everything and check the piston for wear. Replace the rubber parts. They will also have the washers. But, I would recommend for the price just to buy new brake lines and they will come with washers.
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Old Mar 5, 2012 | 10:08 AM
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Originally Posted by melvingregory
Visit one of our local NAPA's, get a caliper rebuild kit. Take your calipers and use a air hose to blow the pistons out of the housing. Clean everything and check the piston for wear. Replace the rubber parts. They will also have the washers. But, I would recommend for the price just to buy new brake lines and they will come with washers.
I actually might take the opportunity to install stainless brake lines, not too expensive and I hear they improve braking feel a lot.

I'm also wondering i I can rebuild the caliper and leave off the boot, or if it is built into the seal (looks that way) that way I don't have such a mess next time from them melting off.

I'm hoping I can get away with just pulling the piston...cleaning it and the caliper up, and reinstaling.
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