Headlight Issue
Thread Starter
Race Director
Joined: Sep 2011
Posts: 14,659
Likes: 40
From: Prescott Arizona
Headlight Issue
I have seen this before, and tried a couple searches and could not find it.
Drivers side opens fine. The passenger side only opens part way. It's not the gear as I replaced it last October when I first bought the car, nor is it making the grinding noise like the gear did.
This morning I figured I would pull it apart and see what was happening. Only problem is that I cannot get it open enough to tear apart. It's hitting a hard stop and neither the motor or the manual **** can get it to open any further.
I'm sure the answer is here somewhere, but I'm just not having any luck finding it.
Any help will be greatly appreciated.
Thanks in advance.
Drivers side opens fine. The passenger side only opens part way. It's not the gear as I replaced it last October when I first bought the car, nor is it making the grinding noise like the gear did.
This morning I figured I would pull it apart and see what was happening. Only problem is that I cannot get it open enough to tear apart. It's hitting a hard stop and neither the motor or the manual **** can get it to open any further.
I'm sure the answer is here somewhere, but I'm just not having any luck finding it.
Any help will be greatly appreciated.
Thanks in advance.
Race Director
Joined: Jul 2007
Posts: 18,681
Likes: 47
From: Reno is so close to Hell you can see Sparks , State Of Confusion
St. Jude Donor '12-'13-'14
Check and see if you can tell where it is binding at, There isn't too much that can bind in the linkage, Did you replace the gear with a metal one?
Acct Suspended APR 2026 by request
Joined: Dec 2010
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2020 Corvette of the Year Finalist (performance mods)
C5 of Year Winner (performance mods) 2019
has it been taken apart recently?... it's possible to install the lift arm in the wrong position which won't allow it to open/close properly due to it being in a bind... you should still be able to take it apart even if it won't open all the way... once you remove the 2 bolts that mount the headlight assy. to the frame you can tilt it into the bucket to give you access
Thread Starter
Race Director
Joined: Sep 2011
Posts: 14,659
Likes: 40
From: Prescott Arizona
Thread Starter
Race Director
Joined: Sep 2011
Posts: 14,659
Likes: 40
From: Prescott Arizona
has it been taken apart recently?... it's possible to install the lift arm in the wrong position which won't allow it to open/close properly due to it being in a bind... you should still be able to take it apart even if it won't open all the way... once you remove the 2 bolts that mount the headlight assy. to the frame you can tilt it into the bucket to give you access
Since it will not open all the way, I cannot get the cover off since the bezel screw is still behind the fender, and you need the bezel off to get to the outboard cover screw.
Race Director
Joined: Jul 2007
Posts: 18,681
Likes: 47
From: Reno is so close to Hell you can see Sparks , State Of Confusion
St. Jude Donor '12-'13-'14
Acct Suspended APR 2026 by request
Joined: Dec 2010
Posts: 10,367
Likes: 1,272
2020 Corvette of the Year Finalist (performance mods)
C5 of Year Winner (performance mods) 2019
take a peek under it and see if you can see anything in the way... the only other thing i can think of is that the gear cover on the motor has separated which could cause the gear to try to work it's way out of the housing thus binding the gear with the worm drive... i have had problems with that happening, oddly enough on the passenger side only... the driver side sealed fine but i can't for the life of me get the passenger side to stay sealed for very long... i've used jb weld and a few different epoxies and nothing has held it for more than a week or so... i ended up buying the brace that rodney dickman sells so hopefully that will solve my problem
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