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Old Sep 10, 2013 | 03:33 PM
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Default Headlight motor

Not sure if the headlight gear motor is going or just loose but when I put the lights down the front left one clicks for a few seconds like its either vibrations or the plastic is grinding. Anyone have experience with this?

It's an 02 very.
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Old Sep 10, 2013 | 03:45 PM
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The nylon drive gear teeth are stripping out. Very common problem that can be easily fixed. You will also notice that your headlights will pop up when turning on your parking lights. But the headlights will not be on. Caused by the stripping gear drive of the headlight motor.

Last edited by phoneman91; Sep 10, 2013 at 03:51 PM.
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Old Sep 10, 2013 | 04:05 PM
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Ok what's the fix involve? New gear box or what?
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Old Sep 10, 2013 | 04:06 PM
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Originally Posted by tommyo4
Ok what's the fix involve? New gear box or what?
See this:

http://forums.corvetteforum.com/c5-g...orialized.html

Replace nylon gear with brass gear.
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Old Sep 10, 2013 | 04:56 PM
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Originally Posted by phoneman91
See this:

http://forums.corvetteforum.com/c5-g...orialized.html

Replace nylon gear with brass gear.
And don't be scared if you aren't a "mechanic". I replaced both of my gears with brass a couple of years ago and it was pretty straightforward. Been working great ever since.
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Old Sep 11, 2013 | 12:04 AM
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Just replaced mine last week. These instructions made it idiot proof

http://www.digitalcorvettes.com/foru...d.php?t=102908
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Old Sep 11, 2013 | 12:42 AM
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I am sure this job is in my future as well. Or I could just drive during the day. Then they would last forever.
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Old Sep 11, 2013 | 09:29 AM
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Does sound like the gears are going out. Get the brass headlight gears and I'd bet your lights will work just fine again.
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Old Sep 12, 2013 | 01:24 AM
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gears
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Old Sep 12, 2013 | 07:29 AM
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Originally Posted by C5 StockSwap
And don't be scared if you aren't a "mechanic". I replaced both of my gears with brass a couple of years ago and it was pretty straightforward. Been working great ever since.
I just did both of mine a couple weeks ago...pretty straight forward, just follow directions. I upgraded my OEM lights to HID Projectors while I was at it too.
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Old Sep 12, 2013 | 07:56 AM
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Purchase from Rodney Dickman on the web. It is sold as a complete kit...includes the brass gear, grease, epoxy, the T brace and complete pictured instructions.
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