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Water pump replacement

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Old Sep 8, 2014 | 08:32 PM
  #1  
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Default Water pump replacement

I developed a sudden coolant leak with no real warning. No noise or overheating. My vette was not even running warmer that normal. Thinking I might have water pump issues. Car has 140k miles now. Going to check and see if its just a cracked hose. Leak drips when vette is parked. Looks like its coming near the top outlet.

Done a lot of reading of old threads on how to replace it myself. Looks pretty straight forward. Going to get a new pump and thermostat from Napa most likely. I do have a question on filling the coolant system once I put the new pump on. Do you just add the new coolant through the overflow or do i need to fill the radiator first. I worried about air in the system. Any and every bit of advise would be helpful. Thanks in advance.
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Old Sep 8, 2014 | 08:36 PM
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Always fill the radiator first then the overflow tank.
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Old Sep 8, 2014 | 08:40 PM
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I suggest buying a 04 pump. I think it's a better pump. Here's the filling details.

Start w/ a cold engine
Remove rad. cap
Idle for 1 minute
Install cap
Cycle RPM from idle to 3000 until coolant reaches 210F
Shut off engine
Remove cap
Start engine
Idle for 1 minute
Install cap
Cycle RPM from idle to 3000 until coolant reaches 210F
Shut off engine
Remove cap
Top off
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Old Sep 8, 2014 | 09:21 PM
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Do you have any problems when you remove the cap when it's 210 degrees?
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Old Sep 9, 2014 | 12:40 AM
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Is the radiator cap under the plastic top radiator cover?
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Old Sep 9, 2014 | 12:56 AM
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Originally Posted by EMT311
Is the radiator cap under the plastic top radiator cover?
Mine doesn't have a cap on the radiator
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Old Sep 9, 2014 | 07:06 AM
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Here is some helpful info too! A good write-up (even though you are not doing a Electri Water Pump, priciples are the same)

http://www.ls1howto.com/index.php?article=27

Thanks,Matt
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Old Sep 9, 2014 | 07:28 AM
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Originally Posted by Mr.Bill
Mine doesn't have a cap on the radiator
Guess we have the old type.
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Old Sep 9, 2014 | 09:35 AM
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I have a capless radiator too... in all seriousness there is no radiator cap, you fill the whole system through the cap on the overflow tank
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Old Sep 9, 2014 | 10:32 AM
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Actually, I fill mine through the radiator hose first! Pull the hose off the water pump, Remove the little hose from the head vents (throttle body) and fill the system until you get coolant out the vents and radiator. Eliminates air bubbles from being trapped in the heads when filling. Connect hoses fill the tank to the line, start car and bring up to temprature. vary the speed slightly. shut down and let cool. When cool check fluid level add as necessary and take er out for a good spirited run let cool down check the following day and add coolant as necessary.
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Old Sep 9, 2014 | 10:40 AM
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Originally Posted by BlueDragon
Actually, I fill mine through the radiator hose first! Pull the hose off the water pump, Remove the little hose from the head vents (throttle body) and fill the system until you get coolant out the vents and radiator. Eliminates air bubbles from being trapped in the heads when filling. Connect hoses fill the tank to the line, start car and bring up to temprature. vary the speed slightly. shut down and let cool. When cool check fluid level add as necessary and take er out for a good spirited run let cool down check the following day and add coolant as necessary.
you can just as easily do this with no mess and less time by filling it through the overflow tank and running the car at idle with the cap off until the fans cycle a few times, all the air will work it's way out and then you can top it off as needed and cap it... I've done mine this way a handful of times and never had a problem
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Old Sep 9, 2014 | 11:39 AM
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Thanks to everybody. The advise was very educating.
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Old Sep 9, 2014 | 04:46 PM
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It's a fairly simple job, just time consuming. Pick up some OEM GM gaskets.
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Old Sep 9, 2014 | 07:10 PM
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Originally Posted by neutron82
you can just as easily do this with no mess and less time by filling it through the overflow tank and running the car at idle with the cap off until the fans cycle a few times, all the air will work it's way out and then you can top it off as needed and cap it... I've done mine this way a handful of times and never had a problem
Did mine this way after a recent engine rebuild with no problems.
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Old Sep 9, 2014 | 08:52 PM
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Originally Posted by scarecrowkc5
Do you have any problems when you remove the cap when it's 210 degrees?
Never a good idea to remove the pressurized cap on the overflow tank when the engine (and coolant) is hot. You could easily burn yourself. Let the engine cool down first before removing.
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