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[Z06] '02 vs '04 Headliner comparisons - pics inside

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Old Dec 8, 2014 | 08:03 AM
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Default '02 vs '04 Headliner comparisons - pics inside

I occasionally see threads comparing the '01-'02 headliner vs the '03-'04 headliner. I recently purchased an '02 headliner to replace in my '04 Z and thought I would show the differences for future comparisons. As you can see, the '04 has the "hump" that reduces head room by a fair margin. I was also surprised to see all the stuff on the back of the '04 vs the '02.

The '02 is on the left in all pics and '04 right.



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Old Dec 8, 2014 | 11:26 PM
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Yeah back in the day this was talked about Ad nauseam.. the DOT changed rules back then in the USA, hence the change in headliner. FWIW most prefer the early headliner, it was hard to find a used one.. You lucked out. Mine made creaks and squeaks until I took out the plastic crating, then silent as a lamb. lol I'm only 6'0 but at times the back of my head would touch the headliner and plus the squeaking. I couldn't at the time locate a used one and if I did the shipping was crazy expensive so I settled for my 03 liner without plastic. Prefer the 03-04 Z mostly cause of the C6 fuel system and no fuel gauge issues and inaccurate needle readings etc.. JMO

Last edited by REDZED2; Dec 8, 2014 at 11:30 PM.
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Old Dec 9, 2014 | 01:51 AM
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what is the plastic junk for, support?? and what makes the 04 safer or ????? in dots mind???
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Old Dec 9, 2014 | 08:30 AM
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Originally Posted by LT1driver
what is the plastic junk for, support?? and what makes the 04 safer or ????? in dots mind???
My understanding was for additional safety head restraint.
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Old Dec 10, 2014 | 11:03 AM
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Where were you able to source the headliner? I've looked everywhere and at 6'5", my helmet clearance space is at a premium.

Thanks
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Old Dec 10, 2014 | 12:35 PM
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Originally Posted by Pseudo M
Where were you able to source the headliner? I've looked everywhere and at 6'5", my helmet clearance space is at a premium.

Thanks
I put an add in the C5 parts wanted section and people replied.
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Old Dec 14, 2014 | 07:42 AM
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Originally Posted by JeremyGSU
My understanding was for additional safety head restraint.
It was to meet updated FMVSS upper interior head impact criteria. If I recall correctly, the A-pillars are also thicker.
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Old Apr 21, 2023 | 02:54 AM
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@Markolc1981 Here's one difference I was never aware of until now between production years. Funny, too, because I was encountering the headliner today while working in the car. With my Corbeaus at a proper upright angle for safe track work I was fully pressing into the liner with my skull. That may remain the case with a flatter top like your FRC when it comes to the center rooftop, but this is worth looking into.

I did also recently identify the difference between A-pillar types. The '03 has a honeycomb support pattern on the back side and slightly different countours overall. If I can find the pictures I took on my cell phone I'll post.
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Old Apr 21, 2023 | 02:56 AM
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2003 Z06 pillar at left. 1999 Coupe pillar at right.



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Old Apr 21, 2023 | 12:31 PM
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I feel like a hillbilly....the headliner in my 2K coupe kept falling down no matter what I used to keep it attached to the targa top. After falling on my head going down the road right after I thought a huge flying creature came in my open window almost scaring me into the ditch it was "removed" in anger and dispatched to the trash can. The inside of the targa is bare now until I figure out what to do, a spray can is looking better all the time.
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Old Apr 21, 2023 | 12:36 PM
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3M adhesives are usually among the strongest. If not a spray adhesive then there is no harm using their strip caulk. Just as sticky as orgavyl but easier to apply in thin strip form. Line up your headliner, gently place it and double check alignment before pressing home.
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Old Apr 21, 2023 | 06:59 PM
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If the gator in my pond gets any closer I might have to Super 77 his hide up there...
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Old Apr 21, 2023 | 07:39 PM
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I've been thinking man made materials instead, like a suoer dark black suede.

Sitting in the car earlier I see that the bump on the 03 is directly above the driver head. I definitely see how earlier headliners are a better choice. Some completely crushable foam is not preventing anyone from head injury.
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Old Apr 21, 2023 | 08:48 PM
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Actually I was thinking suede as well. Looks nice and smells good.
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Old Apr 22, 2023 | 08:30 PM
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I’ve always wondered what was behind the hump, glad I found this thread. Wondering if I can remove the plastic spacer (for lack of a better term) and use steam to “reshape” the headliner flat, then trim to fit - hmmmmm….0
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Old Apr 22, 2023 | 09:15 PM
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That is an interesting idea. If I had a cheap spare to mess with I might try the same.
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