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Strange Crack in Windshield

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Old Jan 8, 2016 | 01:07 PM
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Default Strange Crack in Windshield

Took the car out to run some errands a short while ago, stopped to fuel up and noticed a hair line crack in the windshield. Funny thing is, the crack is on the inside
It's about 8" long and slightly above the HUD film insert.

Now my question is .....First of all, how in the hell could it have cracked on the inside and being I hardly EVER use the HUD should I spend the bucks and go with a HUD replacement or a non-HUD unit ?

Open to suggestions !

Additionally, Tuesday morning here in Central NJ the temps dipped down to 10 degrees during the overnight and when I left for work at 3:30 am I did notice some frost on the lower part of the windshield but,the frost was on the INSIDE and not the outside. You guys think maybe that might have caused it to crack ? The other thing that baffles me is I have no leaks that I am aware of so could that moisture have come up from the defroster vents ?

Last edited by SG Lou; Jan 8, 2016 at 01:16 PM.
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Old Jan 8, 2016 | 01:15 PM
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Look for water leaks that are leaking inside your car. This moisture will cause condensation on the inside of the windshield that will frost up on the inside of the windshield and inside of the door glass.
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Old Jan 8, 2016 | 01:20 PM
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Originally Posted by Studying4boards
Look for water leaks that are leaking inside your car. This moisture will cause condensation on the inside of the windshield that will frost up on the inside of the windshield and inside of the door glass.
I don't have any leaks and the frost was only in the area above the defroster vent, no place else.

Last edited by SG Lou; Jan 8, 2016 at 01:20 PM.
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Old Jan 8, 2016 | 01:32 PM
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this summer i had to replace my windshield on my zo6 it was a nightmare!

i used safelite since they offer a nation wide lifetime warranty, my car is a 2001 witch didnt come with the factory option HUD in that year but i did install one, they offer a NON HUD winshield ($230) and a HUD version ($750) i refused the $750 one and said i wanted the NON HUD version at the start they said no after some back and forth they had me sign a waiver they are not responsible for how the HUD will display on the less expensive NON HUD version and it was installed and the HUD shows just fine not 100% factory but i'd say about 97% as good (by the second time you drive the car you will not notice the tiny bit of difference)

the nightmare was they broke some of the trim, the trim was not installed properly & i had some leaks car was back and forth to that shop about 7 times and it still not 100% right but it was all on there dime

make sure who ever you take it to is very familiar with C5's take pictures of your car showing how the moldings and trim is before you hand over your keys and tell them to take some too just in case!
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Old Jan 8, 2016 | 01:36 PM
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For the hell of it I went on the Safelite Site to get a quote. Mind you this is a quote if I'm paying out of pocket, not that I'll be doing that !

Here’s our offer for you:

Quote*: $1144.95
Web-only price includes:

In-store service
Stringently tested glass meeting NHTSA standards
Moldings
SafeTech-certified installation
Nationwide lifetime guarantee
*Quote does not include tax, disposal fee or additional service options.

Non HUD price is $768.95

Last edited by SG Lou; Jan 8, 2016 at 01:39 PM.
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Old Jan 8, 2016 | 01:43 PM
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for the hell of it put in zipcode 60516

i only paid $230 (i was shocked) but that all it cost me, my quote was with out the moldings though they tried to reuse them but didnt work out

Last edited by Stroker87; Jan 8, 2016 at 01:44 PM.
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Old Jan 8, 2016 | 01:59 PM
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I would suggest that the first thing to do would be to take it into a physical safelite location and show it to them. They could probably fix it by injecting some kind of resin into the crack which would almost be invisible. Would certainly cost way way way less. You may not even need to get the windshield replaced.
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Old Jan 8, 2016 | 02:00 PM
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Originally Posted by Studying4boards
I would suggest that the first thing to do would be to take it into a physical safelite location and show it to them. They could probably fix it by injecting some kind of resin into the crack which would almost be invisible. Would certainly cost way way way less. You may not even need to get the windshield replaced.
even with the crack being on the inside ?

My Insurance Co. pays for crack repairs...no cost to me !

Last edited by SG Lou; Jan 8, 2016 at 02:01 PM.
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Old Jan 8, 2016 | 02:03 PM
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Originally Posted by SG Lou
even with the crack being on the inside ?
I would think so..! I know that they do it with the crack on the outside. Definitely worth a try. I'm sure that the procedure is the same. I think they put a vacuum on the area and then inject the resin into the crack. I guess it would depend on the length of the crack and being able to cover the whole crack with their suction device and accessibility of the crack. I would definitely try that out first. You have nothing to loose. Hope you can save a butt load of money. I think they can do 6" cracks???

Last edited by Studying4boards; Jan 8, 2016 at 02:04 PM.
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Old Jan 8, 2016 | 02:30 PM
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Originally Posted by SG Lou
Took the car out to run some errands a short while ago, stopped to fuel up and noticed a hair line crack in the windshield. Funny thing is, the crack is on the inside
It's about 8" long and slightly above the HUD film insert.

Now my question is .....First of all, how in the hell could it have cracked on the inside and being I hardly EVER use the HUD should I spend the bucks and go with a HUD replacement or a non-HUD unit ?

Open to suggestions !

Additionally, Tuesday morning here in Central NJ the temps dipped down to 10 degrees during the overnight and when I left for work at 3:30 am I did notice some frost on the lower part of the windshield but,the frost was on the INSIDE and not the outside. You guys think maybe that might have caused it to crack ? The other thing that baffles me is I have no leaks that I am aware of so could that moisture have come up from the defroster vents ?
I worked for a window company for 25 years. What you may have experienced is a stress crack. Improper installation, vibration or temperature variations may have caused an imperfection or microscopic crack on the edge of the glass to turn into the crack.
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Old Jan 8, 2016 | 03:15 PM
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For the hell of it I took a tape measure out to see just how long the crack is, just a hair under 12". Looks like I'm getting a new windshield.
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Old Jan 8, 2016 | 03:42 PM
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Most insurance companies pay for replacement and installation of new windshields when one cracks. Before you go out and spend your money, check with your insurance company.
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Old Jan 8, 2016 | 03:45 PM
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Originally Posted by mrlmd
Most insurance companies pay for replacement and installation of new windshields when one cracks. Before you go out and spend your money, check with your insurance company.
It is covered under comprehensive insurance. If he has it on the Vette he is covered.
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Old Jan 8, 2016 | 03:46 PM
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Originally Posted by JR-01
What you may have experienced is a stress crack. Improper installation, vibration or temperature variations may have caused an imperfection or microscopic crack on the edge of the glass to turn into the crack.
Doesn't really take much to cause a crack, especially in an older windshield that has been subjected to repeated heat/cold variations over the years. As for the moisture on the inside of the windshield, if you have a poorly fitting windshield, or even the side or rear window for that matter, moisture can get inside the car and accumulate on a glass surface. Moisture can get inside simply by opening and closing the doors too. Then when it gets cold, frost appears.
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Old Jan 26, 2016 | 01:22 PM
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Any update?
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Old Jan 26, 2016 | 04:52 PM
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Originally Posted by Studying4boards
Any update?
No, It hasn't gotten any worse. If it gets worse I'll shoot for a new one.
Besides, the weather is crap around my parts so I'm not driving it.


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Old Jan 26, 2016 | 10:04 PM
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Glass does weird things sometimes. My drivers side window was hit by a rock and it caused a small round chip....on the inside. At first glance, it looks like a bb gun hole completely through the glass but on closer inspection, the outside of the glass is just fine. The inside of the glass blew out in an almost circular hole.
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Old Jan 26, 2016 | 11:01 PM
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After i fired her up and clean her off, for the hell of it, i got inside and with my fingernail I felt for the crack....but it feels more like a scratch then a crack... Problem is I don't recall dragging anything against the windshield that would cause it to scratch
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