Muffler bypass: headers before/after
I must say, I am very surprised with the sound results!
Before the headers, I had stock exhaust manifolds and factory cats and h-pipe. I did the cheap-o muffler bypass mod and just drilled about 4 3inch holes in the pipes before they went into the muffler. The sound was louder but it was louder EVERYWHERE. There was a drone at around 65-80mph. I did not mind it, but my wife was not a fan.
I expected the headers to push the noise over her limit, requiring me to schedule a trip to the exhaust shop to patch the holes before the muffler up.
WRONG!
After starting the car up after the install, I could definitely tell a 'throatier' sound. It was louder, but not much at idle. It just sounded 'better'. A poor comparison (but the best I can think of) is like saying before the headers, it sounded like a Wanna-be Harley. After the headers, it has that 'something extra' to it that makes it a Harley. Or, before the headers it was Lionel Ritchie. Sounded better than most, but not 'tough'. Now, it sounds like a seasoned blues singer.
The cabin noise is where I was most surprised. It is by far MUCH louder at WOT, but that's it. At idle and cruising speeds from 30-80 it is much better than before. No drone, and with the radio playing, much less 'sound' in general. However, press the gas to make it bark and it will definitely out-bark anything next to it.
I just thought I'd share my experience in case anyone out there with a conservative-minded wife was worried after trying a muffler bypass mod.
Also, I am not a mechanic at all. I used the LS1howto instructions for the entire installation except the H-pipe. It took me 5 days instead of 1, but I was doing it by myself and it has been 100*+ outside. I would do it again, but only because I am poor and know I got the thing to start back up. I was worried for a bit.
I suggest starting out using header STUDS instead of the factory bolts...I got studs after wasting a day trying to hang those bastards by myself. Also, make sure you bolt the steering rack bolt on with the wheels/steering wheel in the right direction. It is very tough to get the bolt back out after applying fresh Locktite only to realize your steering wheel is ****-eyed. Lastly, order the stupid O2 extensions if you are getting the TSP headers. I managed to miss the drop-down box and had to wait 2 extra days to get them.













