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Old Feb 4, 2018 | 09:23 AM
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Default Exhaust bypass

I was watching a video of someone, that did a bypass on stock exhaust.
Has anyone here done that? If so how does it sound? I can't spend alot this year as i'm retiring and moving to Ky. As the wife found a house that is about double the price of what we agreed on, there goes my pay money.
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Old Feb 4, 2018 | 09:54 AM
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Several here have done it. I did it on mine and think it sounds really good, plus it doesn't have any drone. Here's a clip of mine:
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Old Feb 4, 2018 | 09:55 AM
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The bypass is one that many do to the titanium Z06 exhaust. I don't recall it being done to the stock exhaust.

Used Z06 systems can be found relatively cheaply.
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Old Feb 4, 2018 | 11:15 PM
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It will make a little difference in the exhaust note, but a Ti with the bypass or a used aftermarket system would be better. Or you can go with some electric cutouts which will make a big difference in the sound.
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Old Feb 4, 2018 | 11:34 PM
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Originally Posted by Jeff T.
The bypass is one that many do to the titanium Z06 exhaust. I don't recall it being done to the stock exhaust.

Used Z06 systems can be found relatively cheaply.
It's the other way around. Many have done the bypass mod to the stock exhaust. The bypass isn't usually done to the titanium exhaust because of the difficulty in welding titanium. Titanium needs to be welded within an Argon gas flow. The Argon gas need to be 99.999% pure. I wasn't able to find any local welding shops that would agree to weld on my Z06 titanium exhaust.

Stock exhaust systems can be found cheap or even free. I paid $500 for my used Z06 titanium system.
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Old Feb 4, 2018 | 11:44 PM
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I hope to have the bypass done on my titanium pipes this spring. I love the sound, but they are a little too quiet for the wife.

O found a fab shop here in town willing to do it, no idea on price yet.
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Old Feb 5, 2018 | 04:52 PM
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I did this mod with my OE exhaust system, and there is a bit of gain in sound, especially at WOT.

But, I ended up just going all the way with DMH cutouts and have NEVER looked back.

It really depends on what you are actually looking for. If you want really loud, the bypass mod is not really going to meet your standard, and unless you have a "guy" that will take the time to do it right (ie cut a big enough hole in the pipe-turn and then fabricate an oval tube to connect) then this could be done poorly and still $$$

Tell us more about what your outcome is really targeted on.


Last edited by ALLEGRO; Feb 5, 2018 at 04:56 PM.
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Old Dec 1, 2019 | 04:31 PM
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Nice! What diameter is the bypass pipe? I'm going to do mine next month...
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Old Dec 3, 2019 | 11:30 PM
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Here is some clips of mine.

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Old Dec 4, 2019 | 12:39 AM
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Default C5 exhaust bypass mod.

Originally Posted by 94zrag
Several here have done it. I did it on mine and think it sounds really good, plus it doesn't have any drone. Here's a clip of mine: https://www.youtube.com/watch?v=Ddprnsjq9Fs
What diameter is the best bypass pipe? I understand it can be from 1 inch to 2 inch. Is the lack of exhaust valve back-pressure a problem? (The back-pressure helps close the valve, preventing a burned valve).
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Old Dec 4, 2019 | 11:57 AM
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OP, where are you moving to in KY? I'm in NKY/Cincinnati area that I'll sell you a stock C5 bypassed exhaust WITH integrated 2-bolt flanges for cheap...the flanges are right after the swaybat allowing you to remove it without having to get the rear end 20 feet in the air.

It served as a trial approach before I touched my Ti setup but the cost in materials for the Ti exhaust was not worth it.

So the custom stock bypassed exhaust collects dust in the garage.
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Old Dec 20, 2019 | 10:35 AM
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Originally Posted by sirdano

Are you stock other than the bypass? Doesn’t sound stock…
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Old Dec 20, 2019 | 01:01 PM
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Originally Posted by fflumpy
Are you stock other than the bypass? Doesn’t sound stock…
shorty headers.
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Old Nov 13, 2020 | 04:02 PM
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Apologies for necro-ing a dead thread and if I am breaking community rules....but I am interested in this mod as well.

I have a 2004 C5 convertible with 56k miles that has long tube headers, no cats and an X-Pipe with the stock exhaust on it still...and I am looking to make it louder and breath far better for less.

How much can you expect for a muffler shop to quote you for this work? I live in the Austin, TX area and so far the cheapest I have seen is $500....yes, it is obviously crazy.
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Old Nov 13, 2020 | 04:47 PM
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Originally Posted by GWhiteclaw
Apologies for necro-ing a dead thread and if I am breaking community rules....but I am interested in this mod as well.

I have a 2004 C5 convertible with 56k miles that has long tube headers, no cats and an X-Pipe with the stock exhaust on it still...and I am looking to make it louder and breath far better for less.

How much can you expect for a muffler shop to quote you for this work? I live in the Austin, TX area and so far the cheapest I have seen is $500....yes, it is obviously crazy.
hey i live in round rock and got round rock muffler and auto to do it for 100 that was 3 years ago may be more now
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Old Nov 13, 2020 | 04:51 PM
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For a bypass mod on the stock exhaust, you should expect to spend around $200.00.
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Old Nov 19, 2020 | 02:51 PM
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I had the mod done recently on stock exhaust system. Cost me $200. Used 1.5" bypass tube. See the thread below, my videos are there

Go Back CorvetteForum - Chevrolet Corvette Forum Discussion >C5 Corvettes, 1997 - 2004 >C5 General
Reload this Page >

Exhaust upgrade questions

Well, i can see that i dont know how to link to another thread
how about this:
https://www.corvetteforum.com/forums...questions.html

Last edited by djohn3853; Nov 19, 2020 at 02:56 PM.
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Old Nov 19, 2020 | 04:29 PM
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Appreciate the response. I am going to get mine done tomorrow at a shop outside of Austin for $150, likely going with the 1.75 inch bypass - in part as I have full long tubes, no cats and an X-Pipe so it should be pretty loud.
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Old Nov 22, 2020 | 02:02 PM
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Originally Posted by GWhiteclaw
Appreciate the response. I am going to get mine done tomorrow at a shop outside of Austin for $150, likely going with the 1.75 inch bypass - in part as I have full long tubes, no cats and an X-Pipe so it should be pretty loud.
Curious - How did it turn out?

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Old Nov 23, 2020 | 07:39 AM
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I paid my friend (who didn't give me a discount on material nor labor) 250 to do the bypass on my titanium axle back.. I wouldn't pay more than 150 for a shop to do this on a stainless or mild steel exhaust..
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