Notices
C5 General General C5 Corvette and C5 Z06 Discussion not covered in Tech

Rocker panel repair kit

Thread Tools
 
Search this Thread
 
Old Oct 7, 2018 | 12:05 PM
  #1  
jrp1588's Avatar
jrp1588
Thread Starter
Burning Brakes
 
Joined: Nov 2013
Posts: 1,036
Likes: 119
Default Rocker panel repair kit

I was in a minor accident in my car recently. I got some scuffs, but I think everything will buff out. Unfortunately, the impact seems to have broken the mounting point between the front fender and the rocker panel. This caused the fender to not align correctly with the door, and it rubs when opened. Insurance gave me a pretty fat cash settlement, so now I'm trying to fix it myself and pocket the rest. I found this kit at Eckler's, which I think might be intended to fix this issue, but I can't find any photos or info on exactly how these go on, or even if it's for the front part of the rocker or the rear. Anyone have any experience?

https://www.ecklers.com/corvette/199...-114264-1.html
Reply
Old Oct 8, 2018 | 12:31 PM
  #2  
The Rabbi's Avatar
The Rabbi
Melting Slicks
Supporting Lifetime Gold
10 Year Member
 
Joined: Jul 2010
Posts: 2,793
Likes: 333
From: Leesburg Fl
2018 C5 of Year Finalist
St. Jude Donor '14,'18
Default

Call Ecklers, they'll help. The ad says you have to have experience with fiberglass.
Reply
Old Oct 8, 2018 | 12:45 PM
  #3  
jrp1588's Avatar
jrp1588
Thread Starter
Burning Brakes
 
Joined: Nov 2013
Posts: 1,036
Likes: 119
Default

Corvette central also sells it. According to their description, you just bond it to the rocker using some sort of adhesive or rivets. The actual damage is on the bottom of the vehicle where no one will see it. I just need the mounting point so my fender won't interfere with the door.

https://www.corvettecentral.com/c5-9...air-kit-145127
Reply
Old Oct 8, 2018 | 03:06 PM
  #4  
1997 C5's Avatar
1997 C5
Pro
 
Joined: Dec 2017
Posts: 572
Likes: 28
From: Volo, Illinois
Default

The rocker panel is glued on.... not a easy task to section in a part.
Reply
Old Oct 8, 2018 | 03:12 PM
  #5  
jrp1588's Avatar
jrp1588
Thread Starter
Burning Brakes
 
Joined: Nov 2013
Posts: 1,036
Likes: 119
Default

If you look at this photo from Corvette Central, it appears it's intended to slot in behind the stock damaged portion of rocker panel, then you could just rivet it on there.

Reply
Old Oct 8, 2018 | 04:56 PM
  #6  
redzg's Avatar
redzg
Safety Car
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Mar 2017
Posts: 3,771
Likes: 940
From: Orlando Florida
Default

If yours is like mine, both the tab on the fender and the tab on the rocker have broken away. I've been looking for a repair as well, but was hoping someone had a version where fender removal wasn't step one...
Reply
Old Oct 8, 2018 | 05:03 PM
  #7  
jrp1588's Avatar
jrp1588
Thread Starter
Burning Brakes
 
Joined: Nov 2013
Posts: 1,036
Likes: 119
Default

Originally Posted by redzg
If yours is like mine, both the tab on the fender and the tab on the rocker have broken away. I've been looking for a repair as well, but was hoping someone had a version where fender removal wasn't step one...
Luckily on mine, it's only the rocker that's busted. I already took my fender most of the way off when I took the vinyl wrap off this thing, so I'm not terribly worried about that. There's also a decent chance the scuffs won't buff out, and I'll need to get the fender removed and painted anyway. I went ahead and ordered the kit. I'll update with results. I'm thinking of doing an adhesive AND a few rivets for good measure. Any suggestions on adhesive?
Reply
Old Oct 21, 2018 | 06:51 PM
  #8  
jrp1588's Avatar
jrp1588
Thread Starter
Burning Brakes
 
Joined: Nov 2013
Posts: 1,036
Likes: 119
Default

I replaced the door that was damaged in the accident today, and realized while it was off that I had really good access to the broken rocker area. I picked up some 2 part epoxy, some rivets, and got it done. The fender is definitely better aligned now, and doesn't interfere with the door swing. I'd hoped you wouldn't be able to see the rivets through the gap, but they're pretty obvious. I'm hoping a little touch up paint will fix that. Overall, I think the kit costs too much for what you get, but it did the job.


Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
Old Oct 22, 2018 | 10:51 AM
  #9  
Vetteman Jack's Avatar
Vetteman Jack
Administrator
Supporting Lifetime
Veteran: Navy
St. Jude 20 Year Donor
25 Year Member
Veteran: Reserves
 
Joined: Mar 2001
Posts: 368,390
Likes: 24,795
From: In a parallel universe. Currently own 2014 Stingray Coupe.
C7 of the Year - Modified Finalist 2021
MO Events Coordinator
St. Jude Co-Organizer
St. Jude Donor '03 thru '26
NCM Sinkhole Donor
CI 5, 8 & 11 Veteran
Default

Thanks for posting up the pic. Looks like a suitable solution to a real difficult problem.
Reply
Old Oct 22, 2018 | 08:53 PM
  #10  
redzg's Avatar
redzg
Safety Car
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Mar 2017
Posts: 3,771
Likes: 940
From: Orlando Florida
Default

Well, crap. Now it looks like I'll need to order a set myself.
Thanks! Those photos are much, much more indicative than Ecklers' photos were. One question, on the bottom, where the screw passes through the fender into the rocker, is that a hole for a clipnut?

Last edited by redzg; Oct 22, 2018 at 08:57 PM.
Reply
Old Oct 22, 2018 | 10:10 PM
  #11  
jrp1588's Avatar
jrp1588
Thread Starter
Burning Brakes
 
Joined: Nov 2013
Posts: 1,036
Likes: 119
Default

No, it doesn't come drilled at all. It's really easy to drill through though. I just jacked up that corner, muscled the fender into alignment, noted where the hole should line up, and drilled. After that, just push the clip nut on and tighten. I don't know if the epoxy was really necessary since I popped 3 rivets into it, but I wanted the bond to be as strong as possible. I definitely don't think most adhesives would do the job alone.

Last edited by jrp1588; Oct 22, 2018 at 10:13 PM.
Reply
Old Oct 23, 2018 | 10:53 AM
  #12  
mre1974's Avatar
mre1974
Drifting
10 Year Member
 
Joined: Mar 2011
Posts: 1,807
Likes: 331
From: Ocala FL
Default

Any more pics of the 'patch piece' in place? Curious how far it extends on the underside/bottom of the rocker panel. Looks like it could potentially be the fix I've been looking for because mine are damaged and broke away on both sides.
Reply
Old Oct 23, 2018 | 11:02 AM
  #13  
jrp1588's Avatar
jrp1588
Thread Starter
Burning Brakes
 
Joined: Nov 2013
Posts: 1,036
Likes: 119
Default

It only extends just far enough to attach the fender to the rocker. In my first picture, you can see how it goes just to the point where the rocker curves under the car, and the fender mounting hole is to the right.
Reply
Old Oct 27, 2018 | 08:10 PM
  #14  
redzg's Avatar
redzg
Safety Car
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Mar 2017
Posts: 3,771
Likes: 940
From: Orlando Florida
Default

Did you end up going with Corvette Central as source? Looks like about a $6 difference in shipping. Like many things Corvette supplier related, shipping for small, light things is ludicrously excessive.
Reply
Old Oct 28, 2018 | 08:59 AM
  #15  
jrp1588's Avatar
jrp1588
Thread Starter
Burning Brakes
 
Joined: Nov 2013
Posts: 1,036
Likes: 119
Default

I went with whatever option was cheaper, I think it was Corvette Central. I agree, shipping was pretty stupid for 2 ~6x1" curved strips of fiberglass that don't weigh anything. Oh well, at least my door isn't rubbing and popping against the fender anymore.
Reply

Get notified of new replies

To Rocker panel repair kit





All times are GMT -4. The time now is 06:09 PM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE