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Clunk In Rear End

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Old Jan 30, 2005 | 12:40 PM
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Default Clunk In Rear End

I have the dreaded "clunk" in the right rear. I assume it is the splines needing lubrication. Someone recently posted a thread with pics, but it doesn't show up using the search function. Anyone?
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Old Jan 30, 2005 | 03:02 PM
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I looked in Tech Tips and it wasn't there. But I am pretty sure you have to take the rear rotor off and tighten the big axel nut and that should be it. If I am wrong I am sure others will chime in.
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Old Jan 30, 2005 | 06:59 PM
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ttt
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Old Jan 30, 2005 | 07:30 PM
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You didn't by any chance have the car up on a lift and unbolt the sway bar did you?? If so, tighten the bolts holding it on to the proper torque and - no more clunk!!

If not that, I dunno what to tell ya...
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Old Jan 30, 2005 | 09:01 PM
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I had this happen to mine also. Fortunately it was under warranty and the dealership did the repair. Not sure what was involved, but they did clean the splines and tighten the nut up. Good luck getting it fixed.
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Old Jan 30, 2005 | 09:09 PM
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It could be many things. Best thing I can suggest is that you take David Farmer's torque cheat sheet (there's a link to it on the Sticky) and check everything in the rear end.
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Old Feb 4, 2005 | 09:40 PM
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C'mon guys. I'm sure this is the dry splines. Doesn't anyone know who posted the pics of the unit disassembled? I'm going to try to fix this tomorrow. I could just spray white lithium in there without taking everything apart, but I would like to do it right.

TIA
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Old Feb 5, 2005 | 05:07 PM
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Nitro....I have a clunk in the rear end too and was told it was the differential, which has allegedly been 'fixed' but still have the clunk. I'm clueless...what are dry splines?
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Old Feb 5, 2005 | 09:07 PM
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LoJo, The half-shaft has splines on the end where it goes into the hub. From what I have read, when the splines get rusty, it makes a noise when starting in first or reverse. There are a few tech tips (or there were) and someone had recently posted some pics showing the disassembly. This is what I did today:

Jacked up rear and removed tires.
Removed axle nut.
Didn't remove entire hub (I believe that is what the picture poster did)
Sprayed white lithium grease into the space where the half-shaft enters the hub.
Reinstall axle nut (Torque to 118 ft-lbs)
Reinstall wheels (after good cleaning)

I will test drive it tomorrow, and post results.
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Old Feb 7, 2005 | 12:25 AM
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Test drove it today, and the noise is gone.
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Old Feb 7, 2005 | 12:36 AM
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Old Feb 8, 2005 | 12:19 PM
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The original post was made because someone had posted pics, and I was unable to find them with the search (not) function. I had to go into this blind. After removing the tire and the axle nut, I could see the splines. After examining what it would take to remove the entire hub, I decided to try to shortcut it.

I had read about others spraying WD-40 into the hub and it working OK. Since I had a spray can of white lithium grease, I decided to try that. If that had not worked, I would have gone ahead and removed the hub, and done it right.

Sorry about not posting any pics, but I don't have a camera. If you remove the axle nut, you can clearly see the splines.

On another note: I know I posted this if C5 General. How the HE** did it get into Tech?
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Old Jun 28, 2005 | 02:22 AM
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Had the same "clunk", checked the spindle bolts, and the right one was not to torque specs. Cleaned and re-torqued, now no "clunk"!

This forum is GREAT!!
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Old Jun 28, 2005 | 11:17 AM
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Originally Posted by Nitro Junkie
The original post was made because someone had posted pics, and I was unable to find them with the search (not) function. I had to go into this blind. After removing the tire and the axle nut, I could see the splines. After examining what it would take to remove the entire hub, I decided to try to shortcut it.

I had read about others spraying WD-40 into the hub and it working OK. Since I had a spray can of white lithium grease, I decided to try that. If that had not worked, I would have gone ahead and removed the hub, and done it right.

Sorry about not posting any pics, but I don't have a camera. If you remove the axle nut, you can clearly see the splines.

On another note: I know I posted this if C5 General. How the HE** did it get into Tech?
I did the WD-40 trick last year and it lasted for about 7-8 months. Like you, I wanted to try an easier method vs removing the hub. Too bad GM doesn't lube the splines when they assemble the car.
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Old Jun 28, 2005 | 11:18 AM
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Have this issue currently as well, guess i'll be working on that this weekend. What is the proper torque for those axle nuts?

-Rich
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Old Jun 28, 2005 | 11:24 AM
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Timely post, I too have a "clunk" I have been thinking it was a loose shock since I replaced the 03 OEM shocks for the 04 shocks and just assumed I had a loose shock.

I'm going to a friends house in an hour to use his lift to align my exhaust tips. While under there I guess we'll try and figure out where my clunk is coming from.

Thanks

Tom
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Old Jun 28, 2005 | 11:28 AM
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Nevermind, i found my answer here, and a bunch more info on the same issue.

http://forums.corvetteforum.com/show...unk&forum_id=1

-Rich
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Old Jun 28, 2005 | 12:12 PM
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Originally Posted by Steve454
I did the WD-40 trick last year and it lasted for about 7-8 months. Like you, I wanted to try an easier method vs removing the hub. Too bad GM doesn't lube the splines when they assemble the car.
I didn't have to remove the hub. When you take off the wheel, the nut is exposed. I took the nut off, and was able to push the drive shaft in and out some, and shot some lube into the spline area at the same time. Put the nut back on and torqued it down. Took about 30 mins total including jacking the rear of the car up and down.

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Old Jun 28, 2005 | 04:24 PM
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Turns out I had a loose right rear shock.

Tom
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Old Jun 28, 2005 | 05:16 PM
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Just FYI. We found two C5's that the clunk turned out to be the nut on lower ball joint on the right side had worked loose. Both these cars were heavily used at the Drag strip. So , just one more area to check , if it is not the splines.
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