Quick A4 Question,please!
Is the tranny line comming out of the lower radiator hook-up the "return line"?
Just want to make sure, as I`m installing a tranny cooler this weekend!
Thank you in advance for your assistance.
Cheers, Rick (R.P.)
I hope this helps.




I hope this helps.
Fluid goes from the transmission to the lower connection at the radiator then it exits the radiator at the top connection and goes back to the transmission.
Is the tranny line comming out of the lower radiator hook-up the "return line"?
Just want to make sure, as I`m installing a tranny cooler this weekend!
Thank you in advance for your assistance.
Cheers, Rick (R.P.)
Based on the replies so far I`m still not sure if my original question has been addressed corectly.
According to a "very reputable" West Coast vendor/builder/tuner, the lower tranny/radiator line is the return line! I`m just double checking this info to be correct, as It`s my nature! (measure/check twice execute once)
Obviously I`m intending to run the tranny cooler aft of the radiator, just need to verify that the lower line is indeed the return line!
Thank you again for your assistance.
Cheers, Rick (R.P.)
The Best of Corvette for Corvette Enthusiasts
Based on the replies so far I`m still not sure if my original question has been addressed corectly.
According to a "very reputable" West Coast vendor/builder/tuner, the lower tranny/radiator line is the return line! I`m just double checking this info to be correct, as It`s my nature! (measure/check twice execute once)
Obviously I`m intending to run the tranny cooler aft of the radiator, just need to verify that the lower line is indeed the return line!
Thank you again for your assistance.
Cheers, Rick (R.P.)
Well all I know is that he (my tuner) installed it on the bottom line and my tranny cooler works great. Can't argue with success.
This question shows up from time to time on the forum. I get a kick out of it because I rarely if ever see above the 170s and my usual operating temps are 169* almost like clockwork.
I even went to the track and on the way back from the track, on the interstate, one evening in about 60* outside temps, I had tranny temps in the high 150s low 160s after traveling about 15 miles from the track at highway speeds. My tranny temps are generally in line with and somtimes slightly lower than, my coolant and engine oil temps.
Once I remember someone commenting that people in the northeast tend to install transmission coolers on the bottom line and people in hotter climates on the top. Accept that FWIW.
Good luck whatever you decide.
Last edited by '06 Quicksilver Z06; Feb 11, 2005 at 05:55 PM.
I will check which line was used.
The late model cars, 2003 and 2004 I know for sure use a coupling at the radiator GM calls a quick connect fitting. It is anything but. If you decide to use AN fittings to hook it all up this can make things very difficult.
I have a Doug Dewitt’s radiator and I ordered it with NPT (National Pipe Thread) at the radiator which is how the earlier C5’s were configured. DTE has a special fitting which is made for them by a local machine shop that will fit the male GM quick connect fitting on the line and adapt it to NPT. That will allow you to adapt to almost anything. DTE uses it when they install a BeCool radiator in a customers car. BeCool radiators use NPT threads at the radiator and this lets them install a BeCool for customers without cutting any lines.
However if you run the stock late model radiator you will still have a problem connecting to the female connection point on the stock radiator. For late model cars it’s a PITA to hook all this up unless you use hoses and clamps or change the radiator like I did. And by the way, the GM cooling lines are 3/8 but the fittings are metric, go figure.
On a stock late model application the only way I know of to get hard fittings into this system is to remove the upper line from the car, cut it a few inches past the quick connect fitting and weld AN fittings on each end of the pipe. However, this requires that the line be removed from the car and that requires the removal of the front undercarriage. If you decide not to use hose clamps, and I will not use them, it’s involved on a C5 that uses the stock quick connect type of fittings.
Perhaps by now someone has come up with a fitting that will convert the female outlet in the radiator to NPT or something you can connect to.
I researched all of this last summer
Now, here is how sure I am that the upper line is the return on a C5 A4. I will give $1000 dollars to anyone who can prove me wrong. The upper line on a C5 is the return line.
If you do it backwards (via the lower line) the trans cooler will drop the temps and then the radiator will reheat it when it passes through the radiators cooler. This will render the trans cooler ineffective. Don’t ask me how I know.
Last edited by LeMansBlue04; Feb 12, 2005 at 01:01 AM.
Now, here is how sure I am that the upper line is the return on a C5 A4. I will give $1000 dollars to anyone who can prove me wrong. The upper line on a C5 is the return line.
If you do it backwards (via the lower line) the trans cooler will drop the temps and then the radiator will reheat it when it passes through the radiators cooler. This will render the trans cooler ineffective. Don’t ask me how I know.
No one is here to try and take $1000.00 off of you. If you have reliable information, diagrams, etc that demonstrate what you say then please show us, share the knowledge and keep your grand.
http://corvetteactioncenter.com/foru...mission+cooler
In this thread c4c5specialist makes mention of using a power steering cooler as opposed to a transmission cooler for a "factory look" and going into the BOTTOM line.
"......On vehicles NOT equipped with the Z51 power steering cooler, I simply add the PS cooler and plumb the lines, from the lower pipe, going to the lower half of the radiator.
This works very well, and looks factory."
The reason why I ask is because my tuner referenced the C5 shop manuals when I argued with him that it was the top line.
My cooler is quite effective. All I know is that it works and my transmission temps are rarely above 169*. And thats after driving around well long enough to reach operating temperatures. My coolant temp is usually slightly higher than my transmission fluid temps. So if the radiator is warming the transmission fluid back up and "reheating" it, it is doing a very poor job.
My Hayden transmission cooler was installed in May '04. I can drive to the track from my house about 20-30 miles away, make several 1/4 mile passes and never see tranny temps pass 175* the whole time I am on the way to the track, at the track, or coming home from the track.
Plus, I am not running a stock torque converter. If I were going to have a problem, I'd have had it already. . I drive with my tranny temps displayed on the DIC.
Last edited by '06 Quicksilver Z06; Feb 12, 2005 at 01:46 AM.
The reason why I ask is because my tuner referenced the C5 shop manuals and showed me the diagram when I argued with him that it was the top line.
My cooler is quite effective. All I know is that it works and my transmission temps are rarely above 169*. And thats after driving around well long enough to reach operating temperatures. My coolant temp is usually slightly higher than my transmission fluid temps. So if the radiator is warming the transmission fluid back up and "reheating" it, it is doing a very poor job.
My Hayden transmission cooler was installed in May '04. I can drive to the track from my house about 20-30 miles away, make several 1/4 mile passes and never see tranny temps pass 175* the whole time I am on the way to the track, at the track, or coming home from the track.
Plus, I am not running a stock torque converter. If I were going to have a problem, I'd have had it already. . I drive with my tranny temps displayed on the DIC.
OK, you didn't understand the hint so here it is. I have done it both ways on the same car and we did it backwards the first time. When we got it right temps dropped drastically. Now up north where it gets really cold some people like to hook it up to the lower line. This is because during the winter they can't get the trans fluid up to normal temps, at least that's the rumor. If it were me I would simply cover the trans cooler during the winter. Truckers have done this for a long time.
Now, if you still don't believe me get under your car. Remove the cross over pipes and the tunnel cover plate. Find the point where the cooler lines enter the trans. I don't remember which but they are either labeled on the trans or in the manual for in and out. I don't remember which. Find the input port on the trans and follow the line back to the radiator.
Your tuner would not be the first shop to get this wrong. I am happy for you that your trans stays cool but none the less, on a C5, from the factory, the upper line is the return. When you live in a location that sees ambient tempratures frequently exceed 100 this becomes critical information. Been there, done that, know that.
http://corvetteactioncenter.com/foru...mission+cooler
Why is this guy talking about "lines, from the lower pipe, going to the lower half of the radiator" ??? You saying that he is installing them wrong too?
"A BM cooler I usually mount to the front AC condenser, and pipe to the lower outlet. Hoses and lines run to the passenger side of the vehicle."
You better go over there and set him straight.

OK
Last edited by '06 Quicksilver Z06; Feb 12, 2005 at 02:23 AM.
And due to the underhood temps if you drive the car for a couple blocks in an attempt to heat up one of the lines, they'll both heat up.
Also I don't like reaching into the engine bay with the engine running and pulleys turning anyway. Try doing it with the engine shut off and you still get two warm lines after the car has warmed up a bit.
For the record I really don't know with 100% certainty which one is the return line. About the only thing I can tell you is that mine is into the bottom line and it not only works, but it works GREAT. And anyone who says that :
My tuner insist that the return line is the bottom line. A well respected transmission specialist, with a chain of very successful transmission shops in my area said that it really did not matter which line the cooler was hooked into. It works, my tranny temps are great, so I don't care which line is which.
Last edited by '06 Quicksilver Z06; Feb 12, 2005 at 01:17 PM.
Sure, you can connect the cooler to the lower line if you want to. But,
the original question was, which line is the return line, upper or lower?
The answer is the upper. You want proof? Take a look at this link:
http://www.photohost.org/gallery/upl...ans_cooler.jpg
Its a page out of the GM service manual that details how to test the transmission for fluid flow rate after you have flushed the system. It is a test to see how much trans fluid will flow through the trans and cooling system in 30 seconds. If you can't read it here is what it says:
"1. Disconnect the hose from the oil cooler pipe. Connect the oil cooler feed pipe, bottom connector, to the transmission for normal flow."
"2. Clip the discharge hose (1) to an empty oil container."
The diagram clearly shows that the oil cooler feed pipe, which is the oil output line for the trans, to be connected at the bottom of the trans. In the diagram this line feeds into the bottom of the trans cooler. The discharge from the cooler then returns from the top of the cooler to the upper port on the trans which, in the picture, goes into the can so that the volume can be measured to check the flow rate.
You are entitled to your own opinion as to where in the line the best place to connect the cooler would be. But you are not entitled to your own set of facts. The cooler return line is the upper line.
Sure, you can connect the cooler to the lower line if you want to. But,
the original question was, which line is the return line, upper or lower?
The answer is the upper. You want proof? Take a look at this link:
http://www.photohost.org/gallery/upl...ans_cooler.jpg
Its a page out of the GM service manual that details how to test the transmission for fluid flow rate after you have flushed the system. It is a test to see how much trans fluid will flow through the trans and cooling system in 30 seconds. If you can't read it here is what it says:
"1. Disconnect the hose from the oil cooler pipe. Connect the oil cooler feed pipe, bottom connector, to the transmission for normal flow."
"2. Clip the discharge hose (1) to an empty oil container."
The diagram clearly shows that the oil cooler feed pipe, which is the oil output line for the trans, to be connected at the bottom of the trans. In the diagram this line feeds into the bottom of the trans cooler. The discharge from the cooler then returns from the top of the cooler to the upper port on the trans which, in the picture, goes into the can so that the volume can be measured to check the flow rate.
You are entitled to your own opinion as to where in the line the best place to connect the cooler would be. But you are not entitled to your own set of facts. The cooler return line is the upper line.
A few points:
1. That diagram does not look like any C5 engine/ transmission assembly that I have ever seen. Is this a service manual for a C5? A "Y" platform manual?
2. Say...........is that a transmission cooler hooked in series with the bottom line in that diagram? If so, then thanks for proving my point.
3. You said that "If you do it backwards (via the lower line) the trans cooler will drop the temps and then the radiator will reheat it when it passes through the radiators cooler. This will render the trans cooler ineffective." That is incorrect apparently according to your own diagram.
4. One more time, is that a transmission cooler in series with the bottom line in your diagram??? Is it hooked up wrong too???
This was a configuration which you told us was "backwards" and would not work, remember????? Yet this is the way it is described in your "GM Manual".
5.
Last edited by '06 Quicksilver Z06; Feb 12, 2005 at 01:21 PM.











