No help with searches on this only that this is a big problem. Anyway just got a new regulator right side and looking for any threads or instructions on replacing this myself, I understand the lining up and adjustment can be a pita. I have the door panel removal instructions, just need advice on the regulator itself. Any help pointing me in the right direction will be appreciated.

 

 

This is from the GM manual. Sorry the pics didn't come through.

Good luck.

Window Regulator Replacement
Removal Procedure

Caution
Disconnect the power window switch when working inside the driver's door. When operated, the Express Down Feature allows the door window to drop very quickly, without stopping, which could cause personal injury.


Important
The regulator and the motor are serviced as an assembly.

Remove the door trim panel. Refer to Trim Panel Replacement - Door .

Remove the water deflector.

Remove the radio speaker assembly from the door.
Disconnect the electrical/audio connector.
Remove the speaker retaining screws.

Remove the plugs from the window clamp sight access holes.

Remove the door window. Refer to Window Replacement - Door .

Disconnect the regulator motor electrical connector.



Remove the front plug from under the bottom of the door.



Mark the location of the regulator to aid in reassembly.
Remove the nuts from the regulator lower channel studs.
Remove the nuts from the regulator motor studs.
Remove the regulator rose bud clip from the door.
Remove the nuts from the upper regulator channel studs.
Fold the regulator and remove the regulator through the door inner opening.
Installation Procedure

Caution
Disconnect the power window switch when working inside the driver's door. When operated, the Express Down Feature allows the door window to drop very quickly, without stopping, which could cause personal injury.






Adjust the regulator jack screws to match the old regulator if replacing the regulator.
Fold the regulator and insert the folded regulator into the door with the motor forward.



Position the motor studs through the door inner panel.

Notice
Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.


Install the nuts to the motor studs. Tighten
Tighten the window regulator motor nuts to 10 N·m (89 lb in).





Install the regulator channel studs through the holes in the door.
Install the nuts to the regulator channel studs in the following order:
Upper forward
Lower forward
Upper rearward
Lower rearward
Install the regulator rose bud clip to the door.
Tighten the window regulator channel stud nuts. Tighten
Tighten the regulator channel stud nuts to 10 N·m (89 lb in).





Connect the electrical connector to the motor.



Reconnect the window switch and raise the regulator to the full up position.



Install the window. Refer to Window Replacement - Door .
Adjust the window to align with door opening.



Install the plugs in the window clamp sight access holes.



Install the uppermost screw mounting the speaker assembly to the door.
Install the remaining screws in a criss-cross pattern. Tighten
Tighten the door speaker assembly screws to 3 N·m (27 lb in).

Connect the electrical/audio connector.



Install the water deflector.



Install the door trim panel. Refer to Trim Panel Replacement - Door .
Check the window fit, adjust as necessary. Refer to Window Height Adjustment - Door Major or Window Tip-In Adjustment - Door or Window Height Adjustment - Door Minor .
Install the access plugs into the bottom of the door.

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Document ID# 657154
2002 Chevrolet Corvette

 

I just did this 2 weeks ago....Mark the window when it`s full up with a marker or tape to make it easy to relocate when putting it back together.
Other than that, follow the service manual...it was easy.

 

SMOKNC5, I just have to say great info! Thanks as I needed this too.

 

Let me know if you need the pics. When I get to work tomorrow, I can fax all the pics to you.
Terry

 

Man Terry that is what i like about this site instant info , no . Very much appreciated....Dave