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headers burning wire harness!

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Old Sep 11, 2005 | 09:58 PM
  #1  
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Default headers burning wire harness!

KOOKS LT's recently installed. Got a problem with a burnt plastic blue/grey wire connector and insulated harness that's too close to one of the exhaust tubes.

The tube causing the damage is the long, straight one bolted to the front right (passenger) side of the block. The one that has the KOOKS stamp.

After warm up, the Oil Temp on the DIC always reads LOW TEMP, and I think I have a potential fire hazard

Exact Location:
Down low, passenger side, closest to the firewall, just before the headers' collecter merges, a plastic wire connector (that's pushed into a plastic fitting in the firewall) got melted ONTO the tube. The wire-harness' insulation below has been totally cooked. Wires exposed.

What wires are these?

Would that explain the faulty oil temp reading on the DIC?

Shouldn't the harness have been relocated to make room?

The tube passes awfully close and there's little clearance.

What is the correct installation?
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Old Sep 12, 2005 | 11:27 AM
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Hard to tell waht wires those are from your description. But at least the will give you a TTT.

The only wires on the passenger side near the firewall that I am aware of are: starter wires, crank position sensor wires, and the O2 wires.

You should definitely get this fixed before the wires burn completely in two.
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Old Sep 12, 2005 | 12:21 PM
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marlowchris,
thanks.
burned wire location: imagine looking down towards engine side of battery compartment. the wires are tucked below a virtical a/c(?) line, and heater hoses.
follow exhaust manifold (headers in this case) down towards the merge collector. the burning contact is taking place just upstream (before) from merge collector.
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Old Sep 12, 2005 | 06:03 PM
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My experience in this location was a feul gage wire, but that doesn't mean the oil temp wire isn,t there also. I'll look at the manual and confirm.
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Old Sep 13, 2005 | 09:08 AM
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thanks. dropped car off this morning with the show that installed headers. let him fix his install and i'll make sure it's done right this time.
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Old Sep 13, 2005 | 01:01 PM
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Sounds like the o2 sensor plug ins. Blue and grey. They can moved and ty wraped out of the way. They only need a couple of inches clearance.
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Old Sep 13, 2005 | 04:26 PM
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i had the same problem it was the o2 sensor wire i tied wrapped them and it is all good now
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Old Sep 13, 2005 | 09:07 PM
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thanks.
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