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Gas Cap Problems

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Old Oct 3, 2005 | 11:54 AM
  #1  
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Default Gas Cap Problems

I have had my 04 Vette back 4 times for the engine light. They tell me the cap is loose. I have been putting gas caps on for 30 years and should know how to do it.

Anyone having problems with the cap coming loose during driving?
Warrenty only covers this 2 times / year and after that you have to pay to have the code cleared?

I also bought an AutoTap device to read and clear the code myself after getting tired of taking it back to the dealer.

Thanks
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Old Oct 3, 2005 | 12:19 PM
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Auto tap is not needed to clear codes. Go to" other" at top of this page, click on tech tips, oh hell just follow this link https://www.corvetteforum.com/techti...D=25&TopicID=1 I would think that since the problem keeps coming back that you have a defective gas cap.Cant imagine why the dealer hasn't figured this out.Yes I can, dealers in most cases are about as useful as **** on a boar hog.Excuse my language but thats an old Texas saying that seems more than fitting in this case.Sadly only one dealership in ten has a Corvette technician worth a damn. That estimate may be high.If you are a hot rodder or diyer like many of us, the auto tap software will be a handy tool to have in the future.
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Old Oct 3, 2005 | 01:45 PM
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I had the same problem with an Acura RL that I owned. The check engine would come on if I tried to add any more fuel after the gas pump had automatically stopped. It didn't like to be overfilled.

I would think a new gas cap would be an inexpensive fix! Good Luck
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Old Oct 3, 2005 | 03:20 PM
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I have an '04 coupe that had a problem with a frequently loose gas cap. Dealer ordered & installed a new one. The previous cap was loose at every fillup -- the new cap looks the same but stays tight. If you or your dealer installs a new cap and you clear the code per the above post, you should have no further problem with it.
Ernie
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Old Oct 3, 2005 | 03:38 PM
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New Cap!
If you're light comes back.... there is something else going on. The DIC code should help.
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Old Oct 3, 2005 | 04:01 PM
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It's amazing how a little gas cap is very important to the fuel pump system. And, it is. Get a new one as soon as you can.
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Old Oct 3, 2005 | 04:18 PM
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Default Gas cap

A new cap will negate the dealer's crap!
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Old Oct 3, 2005 | 04:46 PM
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2004 Coupe for 1 1/2 years and 29,000 miles, no problem. Buy the gas filler Bib while at Carlisle this year. Great idea, right? Wrooooong. 4 days after the install (and I use that word loosely) I get a check engine light. Dump the code P0455, run the diagnostic checklist and get to "loose gas cap". I say NFW, how could my gas cap be loose.

Well guess what, the bib attaches around the short section of filler pipe in the fuel filler well. Apparently, when I put the cap on after getting gas, the bib got caught in the cap threads and even though it clicked, it was loose enough to cause a problem. Pulled the Bib, threw it in the garbage (only $10) and no code
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Old Oct 3, 2005 | 08:59 PM
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I also had to replace the gas gap on my 2004. It seems that maybe they had a bad supply of gas gaps on some 2004 models.
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Old Oct 3, 2005 | 10:40 PM
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Have you had the dealer check the sensor in the fuel filler neck? I had this same problem with my 1996 Explorer, I noticed the Check Engine light right after a fill-up. Dealer replaced the sensor under warranty and haven't had the problem since (almost 9 years).
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Old Oct 4, 2005 | 12:52 AM
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Originally Posted by MHVette
I had the same problem with an Acura RL that I owned. The check engine would come on if I tried to add any more fuel after the gas pump had automatically stopped. It didn't like to be overfilled.
I would think a new gas cap would be an inexpensive fix! Good Luck
I added the boldface type for emphasis. This is a common mistake. DO NOT fill your car beyond the automatic shut off. The system is calibrated for that fuel level. I used to overfill frequently until I started having some weird fuel readings and saw something posted here that attributed the problem to overfilling. I stopped the practice and no more weird fuel readings!

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Old Oct 4, 2005 | 07:47 PM
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Default Thanks for the tips

To the board:

Thanks for the tips.
A little info will help me when I go back to the dealer to discuss.
The dealer just wants to write it off as a loose cap. I believe there is more to it than that such as a bad sensor or cap. They replaced the cap once but did not correct the problem.

Also, the Autotap device worked great. I would recommend it.


Also, I am new to this site but think it is great. Will be back often.
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