Coolant change procedure - C5
If that's not it, will I have to remove the lower radiator hose?
Is there something I'm overlooking? Is there an easier way?
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Draining and Filling Cooling System
Caution
With a pressurized cooling system, the coolant temperature in the radiator can be considerably higher than the boiling point of the solution at atmospheric pressure. Removal of the surge tank cap, while the cooling system is hot and under high pressure, causes the solution to boil instantaneously with explosive force. This will cause the solution to spew out over the engine, the fenders, and the person removing the cap. Serious bodily injury may result.
Important
If the procedure below is not followed a low or high coolant level condition and/or vehicle damage could result.
1) Park the vehicle on a level surface.
2) Remove the surge tank cap:
3)Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
4) Place a drain pan under the draincock.
5) Open the radiator draincock.
6) Allow the cooling system to drain completely.
7) Inspect the engine coolant for the following:
Discolored -- follow the flush procedure below.
Normal in appearance -- continue with the next step.
Notice
When adding coolant, use DEX-COOL® coolant. If silicated coolant is added to the system, premature engine, heater core or radiator corrosion may result. In addition, the engine coolant will require change sooner-at 50 000 km (30,000 mi) or 24 months.
Notice
Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
8) Close the radiator draincock. Tighten.
Tighten the radiator draincock to 2 N·m (18 lb in).
9) Fill the cooling system through the surge tank.
10) Fill the cooling system with a 50/50 mixture of DEX-COOL® coolant and deionized water.
11) Start the engine.
12) Allow the engine to idle for 1 minute.
13) Install surge tank cap.
14) Cycle the engine RPMs from idle to 3000 in 30 second intervals until the coolant temperature reaches 99°C (210°F).
15)Shut off the engine.
16) Remove the surge tank cap.
17) Start the engine.
18) Allow the engine to Idle for 1 minute. Fill the surge tank to 12.7 mm (0.5 in) above the COLD FULL mark on the surge tank.
19) Install the surge tank cap.
20) Cycle the engine RPMs from idle to 3000 in 30 second intervals until the coolant reaches 99°C (210°F).
21) Shut off the engine.
22) Remove the surge tank cap.
23) Top off the coolant as necessary, 12.7 mm (0.5 in) above FULL COLD mark on the surge tank.
24) Rinse away any excess coolant from the engine and the engine compartment.
25) Inspect the concentration of the engine coolant.
26) Install the surge tank cap.
Use distilled water to mix with dexicool.
--------------------------------------------------------------------------------
Draining and Filling Cooling System
Caution
With a pressurized cooling system, the coolant temperature in the radiator can be considerably higher than the boiling point of the solution at atmospheric pressure. Removal of the surge tank cap, while the cooling system is hot and under high pressure, causes the solution to boil instantaneously with explosive force. This will cause the solution to spew out over the engine, the fenders, and the person removing the cap. Serious bodily injury may result.
Important
If the procedure below is not followed a low or high coolant level condition and/or vehicle damage could result.
1) Park the vehicle on a level surface.
2) Remove the surge tank cap:
3)Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
4) Place a drain pan under the draincock.
5) Open the radiator draincock.
6) Allow the cooling system to drain completely.
7) Inspect the engine coolant for the following:
Discolored -- follow the flush procedure below.
Normal in appearance -- continue with the next step.
Notice
When adding coolant, use DEX-COOL® coolant. If silicated coolant is added to the system, premature engine, heater core or radiator corrosion may result. In addition, the engine coolant will require change sooner-at 50 000 km (30,000 mi) or 24 months.
Notice
Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
8) Close the radiator draincock. Tighten.
Tighten the radiator draincock to 2 N·m (18 lb in).
9) Fill the cooling system through the surge tank.
10) Fill the cooling system with a 50/50 mixture of DEX-COOL® coolant and deionized water.
11) Start the engine.
12) Allow the engine to idle for 1 minute.
13) Install surge tank cap.
14) Cycle the engine RPMs from idle to 3000 in 30 second intervals until the coolant temperature reaches 99°C (210°F).
15)Shut off the engine.
16) Remove the surge tank cap.
17) Start the engine.
18) Allow the engine to Idle for 1 minute. Fill the surge tank to 12.7 mm (0.5 in) above the COLD FULL mark on the surge tank.
19) Install the surge tank cap.
20) Cycle the engine RPMs from idle to 3000 in 30 second intervals until the coolant reaches 99°C (210°F).
21) Shut off the engine.
22) Remove the surge tank cap.
23) Top off the coolant as necessary, 12.7 mm (0.5 in) above FULL COLD mark on the surge tank.
24) Rinse away any excess coolant from the engine and the engine compartment.
25) Inspect the concentration of the engine coolant.
26) Install the surge tank cap.

I'm puzzled as to how to get the coolant to come out of the radiator. Do I need to pull the drain plug all the way out after loosening it 1/4 turn? If it is broken, how can I tell? I bought this vehicle used.
The Best of Corvette for Corvette Enthusiasts
All I can think of now is that the drain or bottom of the radiator is clogged up with sludge or something OR the drain plug is not operating properly.
I'm going to take it for a spin to allow it to build up max pressure then come back & see if the coolant will come out.
Any more hints/suggestioins?
Have hear many horror tales regarding Dexcool.
Anyway, I'll be happy just to get the old coolant out....
I guess I'll just have to purchase a new teflon piece in order to see what I'm dealing with.
I fooled around with it a bit more & ended up prying out the teflon piece. The coolant immediately started flowing out. The teflon piece has an o-ring at the end but I don't see what keeps it in place. Do I need to install a new teflon piece so that I don't loose my coolant?
Last edited by Billy52; Apr 2, 2006 at 04:41 PM. Reason: results
The coolant came out just fine after I pried the petcock out. Upon examining it I discovered it is broken. The pin the sticks out one side was broken off. Because of this, when I loosened the petcock, it would not back out enough to allow the coolant to come out.
I'll get a new petcock today & hopefully get the job completed. It's really not that complicated as long as the petcock isn't broken.
Another issue is some folks say use Dexcool, others say flush it out completely & put the green stuff in it. Opinions?
The coolant in my car is probably origional (I'm not sure as I purchased the car used). It's a '99 & has 42,000 miles on it. The coolant looks fine. It's not milky looking & I don't see any sludge.
GM says to use Dexcool & I've read lots of stuff about it. It seems as long as it's mixed 50/50 & it's kept nearly full, there's no problem. The problems seem to crop up is the system gets low & a lot of air gets in or it's diluted too much with water. Other opinions?
Thanks in advance for the many helpful tidbits shared on these forums.

The regular ethryline glycol (green stuff) will cause unceccesary corrosion. It will also form a gel over time when mixed with DEXCOOL. Stick with what GM recommends. They put DEXCOOL in for a reason.....
I changed my coolant out after 50,000+ miles and 5 years, it was clean. The Shop Manual says if it is clean you do NOT have to flush it. I did NOT flush it.
Do mix dexicool with distilled water (Wall Mart or grocery store).

GM is currently under a lot of Legal Fire for DEX-COOL related problems. There are at lease 8 class action suits files, look at the info on cwcd.com/pdf/dexcool_complaint.pdf.
I did a Google search for DEX-COOL and found quite a bit that's disturbing.
Bob
A lot of the complaints seem to be intake manifold leaks, which may be just a poor gasket or intake design, and may not be the fault of the coolant. I have had intake and throttle body coolant leaks on other GM cars that still used the green coolant.
Last edited by TEXHAWK0; Apr 3, 2006 at 07:29 PM.









