C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

Drivers Door Needs Adjustment

Thread Tools
 
Search this Thread
 
Old Apr 21, 2006 | 05:03 PM
  #1  
DoomDRV's Avatar
DoomDRV
Thread Starter
Instructor
 
Joined: Sep 2004
Posts: 129
Likes: 0
From: Regina Sk
Default Drivers Door Needs Adjustment

Hi There:

Has anyone tried to adjust their doors? My drivers door is hard to close and is beginning to rub the paint off on the lower sill! Any DIY ideas would be appreciated
Reply
Old Apr 21, 2006 | 06:16 PM
  #2  
RC5's Avatar
RC5
Instructor
20 Year Member
 
Joined: Nov 2001
Posts: 240
Likes: 1
From: Loudon Tn
Default

Paint damage,OUCH.
With the door open try lifting up and letting down a couple of times.
If the hinge has play in it you'll need new hinge bushings.
Good Luck
Reply
Old Apr 21, 2006 | 07:38 PM
  #3  
mnotx's Avatar
mnotx
Racer
20 Year Member
 
Joined: Dec 2002
Posts: 331
Likes: 17
From: Kerrville Texas
Default

Door Adjustment - Front
Up/Down Adjustment Procedure

Important
Loosen one set of hinge bolts at a time and move the hinge not the door. Be sure to re-tighten the hinge bolts before loosing and adjusting the other hinge.


Loosen the upper hinge to hinge pillar bolts.
Reposition the hinge up to raise or down to lower the door.

Notice
Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.


Tighten the upper hinge bolts. Tighten
Tighten the door hinge to hinge pillar bolts to 30 N·m (22 lb ft).

Loosen the lower hinge to hinge pillar bolts.
Reposition the hinge.
Tighten the lower hinge bolts. Tighten
Tighten the door hinge to hinge pillar bolts to 30 N·m (22 lb ft).

Repeat the procedure for additional adjustment if necessary.

In/Out Adjustment Procedure

Important
Loosen one set of hinge bolts at a time and move the hinge not the door be sure to retighten the hinge bolts before loosing and adjusting the other hinge.


Loosen the upper hinge to door bolts.
Reposition the hinge outward to adjust the door inward or inward to adjust the door outward.

Notice
Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.


Tighten the upper hinge to door bolts. Tighten
Tighten the door hinge to door bolts to 30 N·m (22 lb ft).

Loosen the lower hinge to door bolts.
Reposition the hinge.
Tighten the lower hinge to door bolts. Tighten
Tighten the door hinge to door bolts to 30 N·m (22 lb ft).

Repeat procedure for additional adjustment if necessary.

Last edited by mnotx; May 2, 2006 at 07:42 PM.
Reply
Old May 2, 2006 | 03:57 AM
  #4  
ZeeOSix's Avatar
ZeeOSix
Le Mans Master
20 Year Member
 
Joined: Mar 2002
Posts: 5,955
Likes: 161
From: PNW
Default

I think my driver's door needs a slight adjustment to bring the bottom rear edge in some. I saw this procedure posted above, and it says the door hinge torque is 30 N-m (22 lb-in).

The 30 N-m (Newton-meters) is correct, but the english units should be 22 lb-ft, not lb-in as shown in the manual. Just in case someone didn't notice ... besides, 22 lb-in is hardly any torque and the door would fall off at that tightness on the hinge bolts.
Reply
Old May 2, 2006 | 08:48 AM
  #5  
mrtoner's Avatar
mrtoner
Drifting
Supporting Lifetime
15 Year Member
 
Joined: May 2003
Posts: 1,328
Likes: 3
From: Las Vegas Nevada
Default

Originally Posted by mnotx
(22 lb in)
lb-in?!!

lb-FT
Reply
Old May 2, 2006 | 11:21 AM
  #6  
mnotx's Avatar
mnotx
Racer
20 Year Member
 
Joined: Dec 2002
Posts: 331
Likes: 17
From: Kerrville Texas
Default

Originally Posted by ZeeOSix
I think my driver's door needs a slight adjustment to bring the bottom rear edge in some. I saw this procedure posted above, and it says the door hinge torque is 30 N-m (22 lb-in).

The 30 N-m (Newton-meters) is correct, but the english units should be 22 lb-ft, not lb-in as shown in the manual. Just in case someone didn't notice ... besides, 22 lb-in is hardly any torque and the door would fall off at that tightness on the hinge bolts.
Better blame GM. This was copied and pasted from their on-line manual. I wonder if the hard bound manual has the same mistake?
Reply
Old May 2, 2006 | 01:48 PM
  #7  
ZeeOSix's Avatar
ZeeOSix
Le Mans Master
20 Year Member
 
Joined: Mar 2002
Posts: 5,955
Likes: 161
From: PNW
Default

Originally Posted by mnotx
Better blame GM. This was copied and pasted from their on-line manual. I wonder if the hard bound manual has the same mistake?
Yes, the 2002 Service Manual in that same section also shows 22 lb-in. But, if you look at the section where they remove and install the doors it's called out correctly at 22 lb-ft. Also, 30 N-m is equal to 22 lb-ft, so it's obvious that the lb-in is a typo.
Reply
Old May 2, 2006 | 07:41 PM
  #8  
mnotx's Avatar
mnotx
Racer
20 Year Member
 
Joined: Dec 2002
Posts: 331
Likes: 17
From: Kerrville Texas
Default

Originally Posted by ZeeOSix
Yes, the 2002 Service Manual in that same section also shows 22 lb-in. But, if you look at the section where they remove and install the doors it's called out correctly at 22 lb-ft. Also, 30 N-m is equal to 22 lb-ft, so it's obvious that the lb-in is a typo.
Yep. Checked my 2003 service manual and it's the same...two wrong and one right. Kinda shakes my faith in the data a little bit. No wonder they have a disclaimer in the front of the manual.

I edited the info above...now I gotta correct it in my manual!

Glad you guys caught the mistake. Doors would be blowing off like the unlatched roof panels!

Last edited by mnotx; May 2, 2006 at 07:43 PM.
Reply

Get notified of new replies

To Drivers Door Needs Adjustment

Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo




All times are GMT -4. The time now is 08:58 AM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE