C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

intake manifold install

Thread Tools
 
Search this Thread
 
Old Jul 31, 2006 | 08:14 PM
  #1  
CoastalRAP's Avatar
CoastalRAP
Thread Starter
Safety Car
 
Joined: Apr 2003
Posts: 3,864
Likes: 0
From: Stuck in Paradise
Default intake manifold install

I have a new intake manifold for my 03.

I've been looking for instructions but haven't found any. Anyone know where I can find a good detailed instructions?

Also, to those who know how to do this, would you suggest this is something that should be done by a novice (me)?
Reply
Old Jul 31, 2006 | 08:24 PM
  #2  
byte_me's Avatar
byte_me
Safety Car
20 Year Member
Active Streak: 30 Days
Photogenic
Top Answer: 1
 
Joined: Jun 2003
Posts: 4,509
Likes: 240
From: Coconut Creek FL
Default

Originally Posted by CoastalRAP
I have a new intake manifold for my 03.

I've been looking for instructions but haven't found any. Anyone know where I can find a good detailed instructions?

Also, to those who know how to do this, would you suggest this is something that should be done by a novice (me)?
http://ls1howto.com/index.php?article=5

This should get you started...I think it was done on an F-Body but the installs are pretty similar-

Keep an eye on heat retention with those after market metal manifolds...from what I have read they can hold a lot of heat and detract from the horse power they provide...

good luck!
Reply
Old Jul 31, 2006 | 10:09 PM
  #3  
78Vette-SA's Avatar
78Vette-SA
Le Mans Master
10 Year Member
 
Joined: Feb 2000
Posts: 7,032
Likes: 2
From: Newburgh NY
Default

Just a little extra info. If if Lingenfelter version of the weiand is the same as other versions, it does not use the O-rings to seal like other manifolds. They use a black paper gasket. If the intake is not set down correctly the first time, the paper can jam up under the intake and cause major vacuum leaks.

They are a pain to get the vacuum line and brake booster line (as well as the map sensor) in place correctly while you "slide" the manifold back into place. Just double check the gasket very carefully as you position the manifold if that's what it has. May want to even put a thin layer of rtv around the intake runners to hold the gasket in place as you position it.

Don't want to make you nervous, but giving you a heads-up.
Reply
Old Aug 1, 2006 | 08:28 AM
  #4  
CoastalRAP's Avatar
CoastalRAP
Thread Starter
Safety Car
 
Joined: Apr 2003
Posts: 3,864
Likes: 0
From: Stuck in Paradise
Default

Thanks for the link and tips.

Someone told me that you had to drain the coolant for this but there was no mention of that in the instructions and it didn't look like he went anywhere near the coolant. So can I assume this guy was wrong, you don't drain the coolant??
Reply
Old Aug 1, 2006 | 08:41 AM
  #5  
willyfastz's Avatar
willyfastz
Pro
10 Year Member
 
Joined: Oct 2005
Posts: 733
Likes: 0
From: Vanceboro NC
Default

You don't have to drain the coolant. You do need to make sure that the intake will clear the coolant X pipe. You have to change it when installing a LS6 or Fast intake.
Reply
Old Aug 1, 2006 | 08:52 AM
  #6  
striper's Avatar
striper
Le Mans Master
15 Year Member
 
Joined: May 2005
Posts: 6,366
Likes: 249
From: Fort Lauderdale, Florida
Default

It's not really that hard if you have some mechanical experience. When I removed my intake, I was surprised how much dirt gets between the intake and the block since it does not sit directly down on the engine. Once the intake is off, carefully clean the area before proceeding. You don't want dirt in your cylinders.

Two tips. Make sure you install the rear two bolts before setting the intake back on the engine, you can't get them in afterwards. Secondly, I added a little extension to the rear vacuum tube. Made it alot easier to reinstall.

Good luck. BTW, I've heard the same thing about the heat of the aluminum manifolds, but they look awesome when installed.
Reply
Old Aug 1, 2006 | 08:55 AM
  #7  
striper's Avatar
striper
Le Mans Master
15 Year Member
 
Joined: May 2005
Posts: 6,366
Likes: 249
From: Fort Lauderdale, Florida
Default

One more suggestion. While changing the manifold, I would replace the oil pressure sensor. They go bad frequently, so put a new one in now instead of having to pull the manifold at a later date.
Reply
Old Aug 1, 2006 | 10:38 AM
  #8  
brentg454's Avatar
brentg454
Instructor
15 Year Member
 
Joined: Sep 2005
Posts: 170
Likes: 1
From: Newcastle OK
Default

Check out the aforementioned ls1howto.com site, lots of good info. I did my LS6 manifold swap last weekend, and let me tell you, if you can change your oil, you can do this swap. Go for it!
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-1

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-2

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-3

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-4

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-5

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-6

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-7

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-8

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-9

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
Old Aug 1, 2006 | 12:05 PM
  #9  
MattB's Avatar
MattB
Drifting
Supporting Lifetime
10 Year Member
 
Joined: May 2005
Posts: 1,590
Likes: 1
From: Littleton Colorado
Default

This link has some good C5 based photos, between this one and the ls1tech writeup you are fairly well covered. I did mine this past spring, it was not hard at all.
http://forums.corvetteforum.com/showthread.php?t=958008
Reply

Get notified of new replies

To intake manifold install





All times are GMT -4. The time now is 12:20 PM.

story-0
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-1
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-2
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-3
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-4
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-5
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-6
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-7
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-8
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-9
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE