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When to Upgrade the Fuel Pump?

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Old Jun 25, 2007 | 11:28 PM
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Default When to Upgrade the Fuel Pump?

At what level is everyone upgrading the fuel pump? I have a TSP built 402 going into my car and I'm wondering if I need to upgrade the fuel pump. I'll be running the injectors that come with the L76 intake assembly (39#?) and looking for somewhere around 500 rwhp.
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Old Jun 26, 2007 | 07:43 PM
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I found out today that my '03 has the later version of the fuel pump mounting location.....which means that it is more difficult to replace (more labor $). Can anyone reassure me that I will be okay with my new stroker, with approximately 500 rwhp (maybe slightly less) and my stock fuel pump?
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Old Jun 26, 2007 | 10:41 PM
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Default 65- + Rwhp

On another forum it was mentioned that the stock fuel system can support about 540 RWHP.

Bob K.
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Old Jun 26, 2007 | 10:51 PM
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I think 500 RWHP is the deciding point to be safe. I think the wiring is all that needs to be changed to insure more voltage to the pump. I would check with Andy at A&A or Chris at ECS for the correct answer.
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Old Jun 26, 2007 | 10:51 PM
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The stock pump will support more NA hp than forced induction due to the pressure increasing in the boost app. As fuel pressure rises the pumps flow drops off a lot.

I think you will be fine, but the wideband on the dyno should let you know if you can't keep up fuel wise.
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Old Jun 27, 2007 | 09:55 AM
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Thanks guys. I will keep the stock pump for now. When I take the car to TSP to be dyno tuned, we can see if it is keeping up. If not, I will have them upgrade the pump.
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Old Jun 27, 2007 | 11:19 AM
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Rob, my fuel pressure was dropping to 35-40psi on the dyno with the 403 w/ 42lb injectors. I upgraded to the Racetronics kit with the Walbro 255 pump.
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Old Jul 4, 2007 | 01:08 AM
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I have a 2004 coupe with a 402 and an A4. I used the 30# SVO injectors I had on the prior 346. I also have the Racetronics harness installed and a KB 15 amp boost-a-pump. My best dyno numbers are 470 RWHP (locked converter) and my best quarter is 10.98

At WOT my injector duty cycle is 90% however my tuner says he encountered no difficulty controlling fuel flow even at this level. I am sure 42# units would have kept the duty cycle below 80% but what I have works so...

I recently added a wide band O2 sensor and a fuel pressure gauge. Normally I get 54lbs of fuel pressure but at WOT it drops to 52lbs. Perhaps all of that information gives you some idea of what to expect.
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