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Old Aug 10, 2007 | 07:16 PM
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Default HVAC issues

I'd like to know if anyone has experienced similar problems as I am about to describe with my C5. Hopefully you can give me a solution or at least give me enough knowledge that I can talk from an informed point of view when I go to the dealer with this one. I get no HVAC codes. Display always display what I select, but with no results.

Heater and A/C ducts all seem to disperse a little bit of air.. all of them.. all at once, regardless of the settings. For example, I can choose "floor" but it makes no difference.. all vents (floor, dash and defrost) all disperse a little bit of air. Makes no difference what mode I am in.. be it ventialtion, heat or A/C. Seems like the deflector doors in the vents are not functioning or ???

Any experiences/solutions out their?

Thanks..
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Old Aug 10, 2007 | 09:57 PM
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You may have lost the vacuum supply to the system that moves the dampers in the box. It starts at the rear of the intake manifold and runs under the battery. Many have reported leaky batteries that eat holes in the vac lines. Try a search, there are lots of post on this issue. HTH
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Old Aug 10, 2007 | 10:01 PM
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I had the same problem it's probably a vacuum lince under the battery. I had a post with pics last year. I'll find it and post the link for you. It's a fairly easy fix. Zuti
Found the pics... here you go!



Last edited by Zuti; Aug 10, 2007 at 10:08 PM.
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Old Aug 10, 2007 | 10:09 PM
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Found the pics of the fix.. Here yo go. Hope this helps. Zuti

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Old Aug 11, 2007 | 05:17 AM
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Thanks! I will definitely check this out. Could be somehting that happened when the battery was replaced. Sure makes sense, and means for a fairly simple fix.
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Old Aug 11, 2007 | 08:56 AM
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Well, looks like I am really up the creek. The suggested diagnosis was correct.

However, looks like the battery acid travelled well up the vacuum line in both directions. The line is basically crumbs. The damage goes so far up each end of the line that I can no longer follow it to replace it. I have cut back some of the wrap on the harness where it goes through the firewall but can't go any further. The other end which I assume leads to the intake manifold, disappears "down below somewhere". The entire vacuum line will need to be replaced, and at what expense I can just imagine due to the tight spaces where it travels.

I guess the problem existed for quite a while resulting in the damage being quite extensive. It will probably cost a pretty penny to have that line replaced. There are other rubber items in the vicinity that have been damaged as well, but most of that is restricted to the acordian cover of one of the major harnesses.

Anyone have any suggestions before I get the armored truck and go to the bank??
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Old Aug 11, 2007 | 09:33 AM
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Originally Posted by thomdickinson
Well, looks like I am really up the creek. The suggested diagnosis was correct.

However, looks like the battery acid travelled well up the vacuum line in both directions. The line is basically crumbs. The damage goes so far up each end of the line that I can no longer follow it to replace it. I have cut back some of the wrap on the harness where it goes through the firewall but can't go any further. The other end which I assume leads to the intake manifold, disappears "down below somewhere". The entire vacuum line will need to be replaced, and at what expense I can just imagine due to the tight spaces where it travels.

I guess the problem existed for quite a while resulting in the damage being quite extensive. It will probably cost a pretty penny to have that line replaced. There are other rubber items in the vicinity that have been damaged as well, but most of that is restricted to the acordian cover of one of the major harnesses.

Anyone have any suggestions before I get the armored truck and go to the bank??
Thom- Probably a battery acid leak at one time, a common problem. Make sure you neutralize the acid, wash things up really well, and then repaint the area to protect it. The disappearing line you are refering to runs to a small vacuum port at the rear of the manifold. The manifold is relatively easy to remove and you should be able to re-run that vacuum line. I'm not sure going the other direction. There is a link here that shows how to remove the manifold. If I can find it, I'll post it. Good Luck Zuti
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Old Aug 11, 2007 | 09:54 AM
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Originally Posted by Zuti
Thom- Probably a battery acid leak at one time, a common problem.
The battery I replaced last year did have a small leak. I didn't take out the battery tray at the time as all looked fine, just cleaned it up, but I guess some had dribbled down below it.

Originally Posted by Zuti
Make sure you neutralize the acid, wash things up really well, and then repaint the area to protect it.
No question of that this time!

Originally Posted by Zuti
The disappearing line you are refering to runs to a small vacuum port at the rear of the manifold. The manifold is relatively easy to remove and you should be able to re-run that vacuum line. I'm not sure going the other direction. There is a link here that shows how to remove the manifold. If I can find it, I'll post it. Good Luck Zuti
I am hoping you are not referring to the intake manifold.... not something I really want to have to get into doing.. have done enough of that in my younger days.... but if one must. I'll await your link if you can find it.

Thanks again for your steering me ...
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Old Aug 11, 2007 | 02:10 PM
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thom,
here is the link. It's a fairly easy job, not at all like the old days. Hope this helps. Zuti
http://www.ls1howto.com/index.php?article=5
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Old Aug 20, 2007 | 06:39 AM
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Ended up taking the car to a friend's dealership... turns out TWO vacuum lines were all acid eaten and crumbled, plus the crumbs had been sucked into the intake, MAF and HVAC areas in the dash. They replaced the two lines and had to totally clean out areas of the intake as well as replace some plastic elbows etc. Huge job.... and a pain in my pocketbook, but it had to be done.
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